On-Site Visit | NPIRT Supports Leading Domestic Alloy Manufacturer: Optimizes High-Temperature Alloy屑 Recovery, Redefines Refining Quality

Recently, the UK solid waste management expert ENERPAT has successfully tailored a highly efficient high-temperature alloy chip recycling solution for a leading domestic specialty alloy manufacturer. This has completely resolved the long-standing challenge of compressing high-temperature alloy chips faced by the customer, marking a new milestone in the cooperation between the two parties in the field of solid waste resource utilization.

01Directing Customer Pain Points: From Challenges to Opportunities

The company, located in Xinyu, Jiangxi, is a high-tech enterprise specializing in the production of nickel-based alloys, high-temperature alloys, and other special alloys. The company utilizes recycled high-temperature alloy steel shavings as raw materials by remelting them. The existing briquetting machine encountered issues such as loosely compacted briquettes and high oil content when processing these shavings, which directly led to a high oxidation rate in the remelting process. This not only increased production costs but also affected product quality. Additionally, the high oil content in the shavings posed safety risks during the remelting process, such as spatter and explosions within the furnace. The harmful gases and dust emitted also had a negative impact on the environment.

02Customized Solutions, Precisely Breaking New Ground

In response to the company's requirements for material conditions (long shavings, clumps of stainless steel shavings) and high production volume (10t/12h), Nipper has meticulously customized a fully automated processing line. This line integrates a feeding hoist, MSA-F800 single-axis crusher, conveyor, ED-600 deoiling machine, centralized feed storage, BM-5012 horizontal briquetting press, and waste liquid collection box. Not only does this line optimize the processing process, but it also incorporates technological innovations on key equipment to ensure thorough and efficient treatment of high-temperature alloy shavings.

Technical Highlights Address Customer Pain Points

BM-5012 Horizontal Pancake PressAs the core of the production line, this cake block boasts exceptional compressive capabilities, ensuring that high-temperature alloy shavings are compacted tightly, with minimal risk of dislodging. This effectively reduces oxidation rates during re-melting, cuts down on material waste, and significantly enhances the quality of high-temperature alloy steel.

ED-600 Oil ExtractorEfficiently removing residual liquids from high-temperature alloy shavings significantly reduces oil content, mitigating risks of spatter and explosion during the re-melting process. It also minimizes emissions of harmful gases and dust, achieving green production.

Overall Layout and Specifications:The production line occupies a compact area (length: 8,629mm, width: 6,208mm), with a rational power supply configuration (three-phase 380V, 50Hz, total capacity: 119.3kW, operating power: approximately 95.44kW), ensuring efficient operation and energy consumption optimization.

03Significant Achievements, Winning High Praise from Clients

After delivery, Nipper's professional engineering team swiftly responded to provide a one-stop installation service. With their extensive experience and expert skills, they ensured precise alignment of each piece of equipment and a smooth operation of the entire system. Additionally, they conducted comprehensive and professional operation and maintenance training for the company's staff. Through the combination of theory and practice, the operators are now able to handle the equipment more safely and standardly, ensuring the long-term and efficient operation of the production line.

04Professional Installation Training Ensures Seamless Operation

Following the launch of the new production line, the company effectively addressed two of its top concerns. On one hand, the sintering presses for high-temperature alloy chips produce denser cakes, significantly reducing oxidation rates during re-melting, minimizing material loss, and enhancing the quality of high-temperature alloy steel. On the other hand, the oil content in the chips has been drastically reduced, eliminating safety hazards during the re-melting process, and simultaneously cutting down on harmful emissions and dust, achieving green production.

05Looking ahead, Enpact continues to lead the way.

As a leader in the solid waste treatment industry, ENERPAT will continue to uphold the core value of "customer-first," innovating and growing to provide customers worldwide with higher-quality products and services. In the future, we will leverage our strong technical expertise and market experience to promote the sustainable development of the solid waste treatment industry and contribute more to the global environmental cause.Enpath — A British Brand, Waste Management ExpertsNext customer site, see you there!