I. Concept

A non-ferrous metal separator is a magnetic separation equipment used for continuously recycling copper, aluminum, zinc, and other non-ferrous metals in granular and lump form. It is suitable for selecting copper and aluminum from industrial waste and construction waste, as well as for the treatment of domestic waste and pollutants. It is also used in material handling during non-ferrous metal processing, copper, aluminum, and zinc recovery from shredded auto parts, electronic waste recycling, and other related copper and aluminum recycling industries. Its internal structure utilizes advanced technology, with a magnetic system composed of strong permanent magnet neodymium iron boron materials, featuring a strong magnetic field, energy-saving, easy maintenance, and convenient use.

II. Main Structure and Working Principle

1. Main Structure: The machine is primarily composed of an external drum, eccentric roller, magnetic roller drive motor, reducer, idler roller, annular integrated belt, vibration sieve, and machine frame. 2. Working Principle: Materials are fed from the vibration sieve, transported along the belt to the magnetic roller, where the internal magnetic roller rotates at high speed. Conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite in direction to the original field, exerting a strong repulsive force on the non-ferrous metals, which are then instantaneously ejected from the material, achieving the separation goal.

Section 3: Partial Technical Specifications

 Dimensions are as actual measurements.

Specs and dimensions

Dimensions L*W*H (mm) Suitable Bandwidth

Processing Capacity (mm)

(t/h) Internal Magnetic Roller Speed Vibration Motor

KW Roller Drive Motor Magnetic Roller Drive Motor Weight YKFX-54030x1350x2230 50,03-42,000-30,000 0.182.2KW 4KW 1200kg YKFX-6.5 4030x1500x2230 65,04-62,000-30,000 0.182.2KW 4KW 1500kg YKFX-8 4030x1650x2230 80,05-82,000-30,000 0.182.2KW 4KW 1650kg YKFX-10 4030x1800x2230 1000 8-102,000-30,000 0.18+0.18 2.2KW 4KW 1800kg YKFX-12 4030x2000x2230 1200 10-122,000-30,000 0.18+0.18 2.2KW 4KW 2000kg

4. Installation and Commissioning

1. The magnetic separator is composed of parts such as the drive unit, drum, and vibration feeder. 2. The magnetic separator should be installed on a flat and sturdy concrete or steel foundation, ensuring the stability of the support feet and even force distribution to prevent frame deformation due to uneven ground. 3. Check if the motor is running normally and in the correct direction. 4. Verify the voltage is normal, insulation is good, and the magnetic separator is grounded. 5. Inspect for any foreign objects that may hinder the drum's operation, and only then start the motor. 6. Adjust the magnetic system's bias angle based on the iron removal effect to achieve the ideal iron removal performance.

V. Operation Procedure

Power on to ensure the machine is properly powered and free of alarms. Manual Mode: 1. Use the touch screen to activate the internal magnetic roller, then rotate the roller speed button to gradually increase the speed. 2. Once the internal magnetic roller reaches the required speed, start the belt drive motor. 3. After the belt operates normally, turn on the vibration screen. 4. Feed material only after the vibration screen stabilizes. Automatic Mode: 1. Click "Start Automatic" on the touch screen. 2. Wait for the machine to automatically start the internal magnetic roller, belt, and vibration screen before feeding. After the equipment is turned on, the internal magnetic roller runs at high speed. Conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite to the original field, exerting a strong repulsive force on the non-ferrous metals, which are then instantaneously ejected from the material, achieving the separation goal.

Six, Precautions and Consumable Parts

1. Begin replacing lubricating oil after the reducer has operated for 400 hours, with subsequent oil changes every 4000 hours. 2. Ensure there's enough lubricating oil in the reducer housing and check it regularly. 3. There are two oil filling ports at each end of the magnetic roller. Add high-speed grease daily during machine operation! 4. Repair or replace the belt promptly if damage is found during use. 5. Before equipment operation, ensure the feet are stable and even to avoid equipment misalignment, damage, and safety accidents. 6. If abnormal phenomena such as smoking, odors, or abnormal working current/voltage are detected during operation, immediately shut off the power to inspect. Only after the cause is identified and the fault is rectified can the equipment be put back into operation. 7. Regularly check for loose fasteners after the equipment is in normal operation, and tighten them if necessary. 8. Replace the new oil seal and replenish grease if rubber aging reduces sealing effectiveness and leads to slight oil leakage.