I. Concept

A non-ferrous metal separator is a magnetic separation equipment used for the continuous recovery of copper, aluminum, zinc, and other non-ferrous metals in granular and lump forms. It is suitable for selecting copper and aluminum from industrial waste and construction debris, treating domestic waste and pollutants, handling materials in non-ferrous metal processing, recycling copper, aluminum, and zinc from shredded auto parts, recycling of used electrical appliances, and other related copper and aluminum recycling industries. Its internal structure utilizes advanced technology, with the magnetic system composed of strong permanent magnet neodymium-iron-boron materials, featuring a strong magnetic field, energy saving, easy maintenance, and convenience of use.

II. Main Structure and Working Principle

1. Main Structure: The machine is primarily composed of an external drum, eccentric roller, magnetic roller drive motor, reducer, idler roller, annular integrated belt, vibration sieve, and frame, etc. 2. Working Principle: Material is fed from the vibration sieve, transported along the belt to the magnetic roller. The internal magnetic roller rotates at high speed. Conductors (non-ferrous metals) within the material generate induced current in the high-frequency alternating magnetic field. This current produces a magnetic field opposite in direction to the original field, exerting a strong repulsive force on the non-ferrous metals, which are then instantaneously ejected from the material, achieving the separation goal.

III. Partial Technical Specifications

 Dimensions are as per actual measurements.

Specification and外形 dimensions

Dimensions L*W*H (mm) Suitable Bandwidth

Processing Capacity (mm)

(t/h) Internal Magnetic Roller Speed Vibration Motor

KW Roller Drive Motor Magnetic Roller Drive Motor Weight: YKFX-54030x1350x2230 50,03-42,000-30,000. 18.2KW 4KW 1,200kg YKFX-6.5 4030x1500x2230 65,04-62,000-30,000. 18.2KW 4KW 1,500kg YKFX-8 4030x1650x2230 80,05-82,000-30,000. 18.2KW 4KW 1,650kg YKFX-10 4030x1800x2230 100,08-102,000-30,000. 18+0.18 18.2KW 4KW 1,800kg YKFX-12 4030x2000x2230 120,10-122,000-30,000. 18+0.18 18.2KW 4KW 2,000kg

4. Installation and Commissioning

1. The magnetic separator is composed of parts such as a drive unit, roller, and vibration feeding device. 2. The magnetic separator should be installed on a flat and solid concrete or steel foundation, ensuring the stability of the support feet and even force distribution, to prevent frame deformation due to uneven foundation. 3. Check if the motor is running normally and in the correct direction. 4. Verify if the voltage is normal, the insulation is good, and the magnetic separator is grounded. 5. Check for any foreign objects obstructing the roller operation, and only then start the motor. 6. Adjust the magnetic system tilt angle based on the iron removal effect to achieve the ideal iron removal performance.

V. Operating Procedures

Power on to ensure the machine is properly electrified and free of alarms. Manual Mode: 1. Use the touch screen to activate the internal magnetic roller, and rotate the roller speed button to gradually increase the speed. 2. Once the internal magnetic roller reaches the required speed, start the belt drive motor. 3. After the belt operates normally, turn on the vibration screen. 4. Only after the vibration screen stabilizes can feeding begin. Automatic Mode: 1. Click "Auto Start" on the touch screen. 2. Wait for the machine to automatically start the internal magnetic roller, belt, and vibration screen before feeding. After the equipment is turned on, the internal magnetic roller operates at high speed. Conductors (non-ferrous metals) in the material produce induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite to the original one, exerting a strong repulsive force on the non-ferrous metals, which are instantaneously ejected from the material, achieving the separation goal.

Section 6: Cautionary Notes and Consumable Parts

1. The reducer should be lubricated again after 400 hours of operation, with subsequent oil change intervals of approximately 4,000 hours. 2. Sufficient lubricating oil should be maintained in the reducer housing and checked regularly. 3. There are two oil filling ports at each end of the magnetic roller. Add high-speed grease daily during machine operation! 4. Repair or replace the belt promptly if damage is found during use. 5. Ensure the stability and evenness of the machine feet before operation to prevent equipment misalignment and safety accidents. 6. If abnormal phenomena such as smoking, strange odors, or abnormal working current and voltage are detected during operation, the power should be immediately disconnected for inspection. Only after the cause is identified and the fault is eliminated can the equipment be put back into operation. 7. After the equipment is put into normal operation, check frequently for loose fasteners and tighten them if necessary. 8. If rubber aging leads to reduced sealing and minor oil leakage, replace the new oil seal and replenish the lubricant.