I. Concept

A non-ferrous metal separator is a magnetic separation equipment used for continuously recovering copper, aluminum, zinc, and other non-ferrous metals in granular and lump form. It is suitable for selecting copper and aluminum from industrial waste and construction waste, as well as for the treatment of domestic waste and pollutants. It is also used in material handling during non-ferrous metal processing, copper, aluminum, and zinc recovery from shredded auto parts, electronic waste recycling, and other related copper and aluminum recycling industries. Its internal structure employs advanced technology, with the magnetic system composed of strong permanent magnet neodymium-iron-boron materials, featuring a strong magnetic field, energy-saving, easy maintenance, and convenient use.

Section II: Main Structure and Working Principle

1. Main Structure: The machine is primarily composed of an external drum, eccentric roller, magnetic drum driving motor, reducer, idle roller, integral circular belt, vibration sieve, and frame. 2. Working Principle: Material is fed from the vibration sieve, transported along the belt to the magnetic drum, where the internal magnetic drum rotates at high speed. Conductors (non-ferrous metals) within the material generate induced current in the high-frequency alternating magnetic field, creating a magnetic field opposite in direction to the original field, exerting a strong repulsive force on the non-ferrous metals, which are then instantaneously ejected from the material, achieving the separation goal.

Section 3: Partial Technical Specifications

 Dimensions are as actual.

Dimensions and specifications

Dimensions L*W*H (mm) Suitable Bandwidth

Processing Capacity (mm)

(t/h) Internal Magnetic Roller Speed Vibration Motor

KW Roller Drive Motor Magnet Roller Drive Motor Weight YKFX-54030x1350x2230 50,03-42,000-30,000. 18.2KW 4KW 1,200kg YKFX-6 54030x1500x2230 65,04-62,000-30,000. 18.2KW 4KW 1,500kg YKFX-8 4030x1650x2230 80,05-82,000-30,000. 18.2KW 4KW 1,650kg YKFX-10 4030x1800x2230 1000 8-102,000-30,000. 18+0.18 18.2KW 4KW 1,800kg YKFX-12 4030x2000x2230 1200 10-122,000-30,000. 18+0.18 18.2KW 4KW 2,000kg

4. Installation and Commissioning

1. The magnetic separator is composed of parts such as the driving unit, drum, and vibration feeder. 2. The magnetic separator should be installed on a level, sturdy concrete or steel foundation, ensuring the stability of the support feet and even force distribution to prevent frame deformation due to uneven ground. 3. Check if the motor is running normally and in the correct direction. 4. Verify the voltage is normal, insulation is good, and the magnetic separator is grounded. 5. Inspect for any foreign objects that may hinder the drum's operation, and only then start the motor. 6. Adjust the magnetic system's bias angle based on the iron removal effect to achieve the desired performance.

V. Operating Procedures

Power on the machine to ensure normal operation, no alarms; Manual Mode: 1. Use the touch screen to start the internal magnetic roller, and rotate the magnetic roller button to gradually increase the speed. 2. Start the belt drive motor after the internal magnetic roller reaches the required speed. 3. Start the vibration screen after the belt operates normally. 4. Feed the material only after the vibration screen stabilizes. Automatic Mode: 1. Click "Start Automatic" on the touch screen. 2. After the machine automatically starts the internal magnetic roller, belt, and vibration screen, you can feed the material. Once the machine is turned on, the internal magnetic roller runs at high speed, and the conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field. This current creates a magnetic field opposite to the original field, exerting a strong repulsive force on the non-ferrous metals, which are then instantaneously ejected from the material, achieving the separation goal.

Section 6: Cautionary Notes and Consumable Parts

1. Begin changing the lubricating oil after the reducer has operated for 400 hours, with subsequent oil change intervals of approximately 4,000 hours. 2. Ensure sufficient lubricating oil is retained in the reducer's housing and check it regularly. 3. There are two oil filling ports at each end of the magnetic roller. Add high-speed grease daily during machine operation! 4. In case of damaged belts during use, repair or replace them promptly. 5. Before equipment operation, ensure the feet are firmly and evenly placed to prevent equipment misalignment, damage, and safety hazards. 6. If any abnormal phenomena are observed with the motor during operation, such as smoking, strange odors, or abnormal working current and voltage, immediately shut off the power for inspection. Only after the cause is identified and the fault is cleared can the equipment be put back into operation. 7. After the equipment is put into normal operation, regularly check for loose fasteners and tighten them if necessary. 8. When rubber aging reduces the sealing effect and leads to minor oil leakage, replace the new oil seal and replenish the lubricant.