High-speed precision welding tube production line features:
High precision: shaft runout ≤ 0.02 mm, ensuring stable equipment operation.
2. Fast speed: Ensures weld quality meets ASME standards; when using 304 16*0.6 mm material, the speed reaches 10 m/min.
3. High yield rate: Over 98%.
4. Comprehensive recording and preservation of production line data, enabling traceability of welding current, solution heat power, current, frequency, etc. for each steel pipe, all of which can be recorded in real-time.
5. One-touch start and stop feature.
6. Perforation alarm and automatic water shutdown function.
Product Introduction:
Stainless Steel Industrial Tube Bending Machine
Primarily used for industrial stainless steel pipes, due to the maturity of stainless steel pipe welding technology, it has already replaced seamless pipes in many fields. Applications include heat exchangers, sanitary fluid pipes, automotive exhaust systems, petrochemicals, construction materials, steel pipe applications, and chemical equipment.
2. Industrial Control Tube Machine Features:
High precision in tube manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machine, continuous production, high efficiency, minimal material waste, low production cost.
3. Automated Production Process
Opening ➡ Cutting & Welding ➡ Material Feeder ➡ Steel Strip Cleaning ➡ Trim Importing ➡ Forming ➡ Weld Tracking ➡ Welding (with protective box) ➡ Open Weld Detection ➡ Weld Correction ➡ Weld Smoothing ➡ Automatic Deburring ➡ Initial Diameter Setting ➡ Stabilization Bright Heat Treatment ➡ Diameter Setting ➡ Eddy Current Inspection ➡ Laser Marking ➡ Synchronization Saws/Coiling ➡ Automatic Cutting
Continuous molding process, fine structure, easy operation
Process improvement and innovative design:
1. We've changed the control panel design to segmented, and after welding, we add an annealing process to relieve welding stress, ensuring no deformation during later processing. After milling the flat surface, we also add a planer grinding process to maintain the precision of the machine platform within 0.01-0.02 mm.
2. Under the premise that the machining accuracy of the vertical roller frame is guaranteed, we have innovatively designed a structure similar to the horizontal frame. Bearings are installed at both ends of the shaft, with an "U" shaped fixed shaft to ensure the shaft remains vertical without deformation. The roller inner bore and shaft are fixed with a tension sleeve. This solves the issue of "eight-shaped" deformation in the vertical roller frame under load.
We offer clients comprehensive pipe production lines and product solutions for manufacturing high-standard welded pipe products that comply with American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as DIN German standards and ISO standards. We provide an integrated service that includes sharing production processes with clients and offering factory planning solutions.
Specific Parameters:
Material: 300 series, 400 series, 2205 duplex steel, nickel-based alloys
Outer Diameter Range: Φ6-325mm
Wall thickness range: 0.4-10 mm
Production Efficiency: 1-15 m/min
