Features of High-Speed Precision Welded Pipe Production Line:
High precision: shaft跳动≤0.02 mm, ensuring stable equipment operation.
2. Fast speed: Ensures weld quality meets ASME standards; when using 304 16*0.6 mm material, the speed reaches 10 m/min.
3. High yield rate: over 98%.
4. Comprehensive recording and preservation of production line data, enabling traceability of the welding current, solution heat power, current, frequency, etc., for each steel pipe, which can be recorded in real-time.
5. One-touch start/stop function.
6. Perforation alarm and automatic water shut-off feature.
Product Introduction:
1. Stainless Steel Industrial Pipe Bending Machine
Primarily used for industrial stainless steel pipes, thanks to the maturity of stainless steel pipe welding technology, they have replaced seamless pipes in many fields. Applied in heat exchangers, sanitary fluid pipes, automotive exhaust systems, petrochemicals, building materials, steel pipe applications, and chemical equipment.
2. Industrial Control Machine Features:
High precision in tube manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machinery, continuous production, high efficiency, minimal material waste, and low production costs.
3. Automated Production Process
Open book ➡ Shear and weld ➡ Storage unit ➡ Steel strip cleaning ➡ Trim import ➡ Shaping ➡ Weld tracking ➡ Welding (with protective box) ➡ Weld leak detection ➡ Weld offset correction ➡ Weld leveling ➡ Automatic sanding ➡ Initial sizing ➡ Stabilization bright heat treatment ➡ Final sizing ➡ Eddy current testing ➡ Coding ➡ Synchronization sawing/Coiling ➡ Automatic cutting
Continuous molding process, fine structure, easy operation
Process improvement and innovative design:
1. We have changed the control panel design to segmented, and after welding, we add an annealing process to relieve the stress from the welds, ensuring that the panel does not deform during later processing. After milling the flat surface, we add an additional planer grinding to maintain the accuracy of the machine table between 0.01-0.02 mm.
2. Under the premise that the machining accuracy of the stand roll frame is guaranteed, we have innovatively designed a structure similar to a horizontal frame. Bearings are installed at both ends of the shaft, with an "U" shaped fixed shaft to ensure the shaft remains vertical without deformation. The inner hole of the roller and the shaft are fixed using expansion sleeves. This solves the problem of "eight" deformation in the stand roll frame under force.
We offer clients comprehensive pipe production lines and product solutions for manufacturing high-standard welded pipe products that comply with American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as German DIN standards and ISO standards. We provide a comprehensive service that includes sharing production processes with clients and offering factory planning solutions.
Specific Parameters:
Material: 300 Series, 400 Series, 2205 Duplex Steel, Nickel Alloys
Outer Diameter Range: Φ6-325mm
Wall thickness range: 0.4-10mm
Production Efficiency: 1-15 m/min
