I. Equipment Overview
The SMC Film Peeling Machine is a crucial downstream equipment in the SMC sheet material production line, specifically designed for automatically stripping the PE protective film from the surface of SMC sheets. This machine achieves rapid, damage-free film removal through high-precision mechanical structure, ensuring the surface quality of the sheets and is an essential device for improving the pass rate of SMC compression products.
II. Core Functions and Structure
Film Separation Mechanism
- Dual Roller Guiding System: Silicone Pressure Roll + Guide Roller combination, gently separates PE film from sheet material
- Edge Locating Device: Photoelectric sensor automatically identifies film edge (accuracy ±0.5mm)
2. Coiling System
- Independent dual-axis coiler: Separately recovers top/bottom PE film (torque motor control, tension adjustable from 5-15N)
- Auto-reel function: Full reel alarm, supports uninterrupted reel change (optional)
3. Sheet Material Conveyance
- Variable Frequency Drive Conveyor: Speed adjustable from 0.5 to 3 m/min (synchronized with production line)
- Anti-scratch Design: PTFE material guide plate, surface roughness Ra≤0.8μm
4. Smart Control
- PLC + HMI Control Interface
- Real-time display of the unwinding length and tension curve
- Fault self-diagnosis (film breakage, material jam alarm)
Section 3: Equipment Advantages
High-precision stripping
- Innovative "pre-stripping + main stripping" two-stage system, resolving the difficult issue of high viscosity film material stripping.
Non-destructive processing
- Constant tension control (±1N), to prevent sheet material from stretching and deforming
Intelligent Operations Maintenance
- Automatic winding with counting and estimated film change time
- Historical Data Storage (capable of integrating with MES systems)
Energy-saving and environmentally friendly
- Complete PE Film Recycling (Recycling Rate > 99%)
- Energy consumption < 5 kWh/ton of sheet material
Section 4: Application Scenarios
- Automotive parts manufacturing
- Battery Shell SMC Sheet Pre-treatment
- Bumper and other exterior part manufacturing
- Electrical Insulating Components
- Parts with high surface quality required for molding.
- Continuous production line
- For use with SMC units and molding presses
V. Service Commitment
- 48-hour on-site installation and debugging
- Provide a list of spare parts (including life expectancy prediction for consumables)
- Free operator training
