I. Equipment Overview
The high-speed disperser mixer is a core mixing equipment in the production of composite materials, specifically designed for the efficient dispersion and homogenization of high-viscosity materials such as SMC/BMC resin paste. This unit employs a high-speed shearing + circulation mixing composite process, achieving complete integration of fillers, resins, and additives, ensuring a uniformity coefficient of variation (CV) ≤ 3%.
Section II: Core Structure Analysis
Blending System
- High-speed dispersal disc
- Serrated turbine structure (variable speed from 0 to 1450 rpm)
- Line speed: 18-25 m/s (can produce >10^4 s^-1 shear rate)
- Low-speed anchor mixer
- Speed 30-80 rpm (anti-settling design)
- Wall scraping plate material: Polyurethane/Carbide tungsten (optional)
2.釜体 system
- Three-layer structure
- Inner Cylinder: 304/316L Stainless Steel (Mirror Polished Ra≤0.4μm)
- Sleeve: Heat transfer oil/water circulation temperature control (-20℃ ~ 200℃)
- Outer layer: Insulating棉 + Stainless steel sheath
- Volume Options
- Laboratory Model │ Pilot Model │ Mass Production Model
- │ 50-200L │ 500-2000L │ 3-10m³ │
Section 3: Industry Applications
- SMC/BMC Manufacturing
- Resin paste preparation (viscosity range: 5,000-50,000 cps)
- Adhesive Industry
- Epoxy resins, polyurethanes, and other high solid content systems
- New Energy Materials
- Lithium-ion battery paste, conductive adhesive dispersion
