The GD600Q Automatic Gummy Candy Production System is a high-capacity machine equipped with automatic weighing and feeding devices. It ensures high production volumes while effectively enhancing efficiency and reducing labor costs. It can produce up to 240,000 gummy candies per hour, encompassing the entire process of cooking, pouring, and cooling, making it ideal for large-scale production.
Pectin Gel Blending System
It is an automatic batching, weighing, and mixing system used for preheating gelatin syrup in candy solutions. It combines gelatin powder, water, and sugar powder. It not only saves labor but also perfectly addresses the batch-to-batch quality variations caused by manual mixing. Each single stainless steel weighing tank is mounted on three weighing sensors, with a maximum batch weight of 180 kg. After weighing, all materials are高速 chopped into a jacketed pot, ensuring complete dissolution of the gelatin powder and sugar powder. Once all ingredients are transferred into the container and mixed, the syrup is then transferred to a storage tank for use with other solutions. The tank is designed for both cold and hot liquids and suspensions. It features a stainless steel stirrer, a self-draining base, a stainless steel frame that can be washed with water, jacketed heating, and insulated sides. All pipes are equipped with tube-type filters to remove impurities from the liquid, ensuring the syrup is clean and hygienic, meeting health and safety standards. Up to ten pre-set recipes are stored on the PLC control system.
Syrup and Gel Weighing and Mixing System
The process begins by weighing and mixing the main ingredients with water, sugar, powder, and dissolved gel. Ingredients are sequentially fed into the weigh scale and mixing tank, with the quantity of each subsequent ingredient adjusted based on the actual weight of the previous one. This method achieves 0.1% accuracy to maintain consistency in quality. Active ingredients can be added at this stage, provided they are heat-stable, though in practice, this is rarely done. A batch of ingredients is mixed into the slurry and then transferred to a storage tank, which provides continuous feed to the cooking equipment. The weighing and mixing cycle is fully automated, with complete batch records accessible directly from the control system or through the factory network.
Membrane Evaporation Vacuum Sugar Refining Machine
Cooking is a two-stage process involving dissolving sugar or isomalt and evaporating the syrup to achieve the desired final solid. Preheating is done in a preheating chamber, which features a scraped-surface heat exchanger design. This is a simple setup that allows cooked syrup to be placed under a sudden drop in pressure, causing excess water to evaporate rapidly. Partially cooked syrup enters a microchannel cooking pot. This is a film boiling process that includes a steam-heating tube through which the syrup passes. The surface of the tube is scraped by a series of blades, forming a very thin syrup film that boils in seconds as it moves along the tube into the collection chamber. The cooking temperature is lowered by maintaining the equipment under vacuum. Rapid cooking at as low a temperature as possible is crucial to avoid thermal degradation and process inversion, which can reduce transparency and lead to shelf-life issues such as stickiness and cooling.
