Product Description：
Horizontal and vertical optical axis measuring instruments are intelligent optical measuring devices specifically designed for shaft and rotating workpieces. They are suitable for machining scenarios such as lathe and grinder, enabling high-precision, high-efficiency automatic measurements. Utilizing non-contact optical sensing technology, combined with AI algorithms and automated control, they provide a full-process solution from single parameter detection to complex geometric measurements for modern manufacturing. They are the core equipment for achieving digital and unmanned production in precision machining workshops.
Full-process automation
Supports integration with robotic arms and AGVs for automatic loading and unloading, positioning, and measurement throughout the process, with no human intervention required.
Integrated MES/ERP system communication interface, real-time receiving task instructions, uploading measurement data, forming a closed-loop production management.
Technical Highlights & Competitive Advantages
High-speed, high-precision measurement with high-resolution CMOS/CCD optical sensors, achieving measurement accuracy of ±0.5μm and repeatability accuracy ≤1μm. Single measurement takes only 5-60 seconds (depending on the complexity of the workpiece), with efficiency up to 3-5 times higher than traditional 3-axis measurement.
Flexible Adaptability
Supports various clamping modes: V-type roller (compatible with different shaft diameters), center pin (for long shafts), hydraulic chuck (for non-standard parts), magnetic platform (for thin-walled parts). Modular design allows for expansion with laser scanning, multispectral detection, and more, catering to diverse needs for metals, ceramics, and composite materials.
Scope of Coverage
Bulk production of shafts (such as automotive drive shafts, motor rotors), precision rotating parts processing (bearings, gears), and aerospace critical components (turbine blades, landing gear shafts), etc.
Value Empowerment
Cost reduction and efficiency improvementReduce manual intervention by 90%, avoiding false positives and negatives, saving over 300,000 yuan in quality inspection costs annually (based on medium-sized production lines).
Quality TraceabilityAutomatically generates SPC analysis reports and 3D morphology images, supporting QR code binding for the entire lifecycle data of workpieces.
Capacity UpgradeSeamless integration with intelligent production lines, facilitating the construction of unattended factories, and achieving 24/7 continuous production.
System architecture and scalability
Hardware LayerOptical sensing unit + high-rigidity mechanical structure + industrial-grade protective housing (IP54 rating).
Control LayerEmbedded industrial PC + Customized measurement software (supports both English and Chinese interfaces).
Interconnect LayerSupports OPC UA, Modbus TCP protocols, and is compatible with major robotic arm brands such as Fanuc, KUKA, etc.
Typical Application Cases
An automotive parts company: Integrates 6 optical shaft measuring instruments with robotic units, achieving fully automatic shaft inspection for the transmission, with daily inspection volume increased to 5,000 pieces and yield rate improved from 92% to 99.3%.
Aerospace Precision Machining Factory: Achieved a 100% assembly pass rate for rocket engine fuel valves through high-precision conical and coaxial measurements.
Summary
Horizontal/Vertical Optical Axis Measuring Instruments, centered around "Optical Sensing + Industrial Internet + AI Algorithms," redefine the paradigm of shaft detection, providing manufacturing industries with an efficient, precise, and traceable measurement loop for intelligent transformation. They are an indispensable quality inspection equipment in the precision processing field of the Industry 4.0 era.
Horizontal and Vertical Optical Axis Gauge Specifications:
