3D Process Flow Diagram for Dry Mixed Mortar Production Plant
Our company designs a dry-mixed mortar batching plant with an annual output of 500,000 tons, primarily consisting of a sand drying system, dry-mixed system, and bulk system. Optional additional systems include a mechanism sand system, fine screening system, and bagging system. The entire plant line is designed with a futuristic look, strong functionality, and aesthetically pleasing layout. The control system is safe and automatic, with a comfortable and intuitive human-machine interface, making it an ideal choice for investment and entrepreneurship.
A complete production line includes sand drying system, material storage system, material conveying system, automatic batching system, framework platform, high-efficiency mixing system, power air distribution system, bulk handling system, dust removal system, and automatic control system. Additionally, sand production system, sand grading system, and conventional bagging or ton bag packaging systems can be customized as needed.
A 500,000 tons/year dry-mixed mortar mixing station features the following:
1. The drying system features a state-of-the-art three-pass dryer, adaptable to various fuels such as natural gas, heavy oil, and coal. The main dryer unit employs a multi-layered inner shell nesting technique, which is space-saving, highly efficient in heat utilization, and boasts high production capacity.
2. Material conveying can be carried out using three methods: screw conveyors, bucket elevators, or pneumatic conveyance. For automatic batching of additives, dense-phase positive pressure pneumatic conveying can be selected.
3. The equipment adopts a tower-style top-filling layout, discarding the traditional ground filling method, significantly reducing filling time and enhancing production efficiency.
4. The main mixing system typically employs a large-capacity, gravity-free twin-shaft high-efficiency mixer, which operates gently with high productivity, preserving the original properties of the materials, ensuring that the finished mortar meets or exceeds industry standards for all specifications.
5. The bulk system features a new type of automatic detection unloading machine, ensuring efficient loading with dust suppression design. The loading capacity per head can reach 80-100 tons. Reliable quality, equipped with a handheld wireless remote controller for easy and convenient operation.
6. Systems for ton bags and standard 20-50 kg bags can be added according to market demand.
7. The dust removal system employs a sophisticated and mature pulse jet bag filter, with up to 600 bags, aligning with national policies to achieve green and worry-free production.
8. The automatic control operating system can store up to hundreds of formulas. Once the parameter settings are complete, simply input the target yield, and automatic production becomes a reality. Additionally, optional monitoring systems and abnormal condition alert systems can be installed to ensure safe and efficient production.
Application Scope:
A 500,000-ton annual capacity dry-mixed mortar batching plant is suitable for producing cement-based mortar, stone-based mortar, masonry mortar, adhesive mortar, plaster mortar, special mortar, self-leveling compounds, stone adhesives, and various dry-mixed materials.
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Company Strength：
Since 2000, with advanced design, high-quality products, affordable prices, and considerate service, our company has provided product solutions and services to leading Chinese enterprises such as Kailin Group, Xiang德斯Group, Zhongqiao Group, China Communications Construction Company, Xi'an Longqiao Technology, Jia Bao Li, Corundum Building Materials, Swiss Romil, and UAE GranTech, as well as renowned international companies. Zhengzhou Guoheng looks forward to collaborating with you, welcome your visit, and let's join hands to create a brilliant future.
