Homogenizing Emulsion Pump/Homogenizing Mixing Pump Introduction
The Heli Shi HEP1, HEP3, HDP, HCP, and HHP emulsifying pump series enjoy a certain market share internationally. The homogenizing emulsifying pumps and homogenizing mixers are multi-purpose mixing and emulsifying equipment developed by the company by combining domestic actual application conditions with international advanced technology. The manufacturing technology and processing accuracy of this product reach the level of similar international products. The homogenizing emulsifying pump is an efficient unit that integrates emulsification, homogenization, dispersion, mixing, crushing, refinement, dissolution, and depolymerization. The main working components consist of the pump cavity, rotating stator, and bearing seat. The rotating stator rapidly rotates, generating centrifugal force and working with the stator to quickly shear, impact, crush, centrifugally disperse, and mix the material layers, achieving turbulent uniformity. This results in the instant and uniform emulsification, fine dispersion of various solid, liquid, and gas phases in the material, achieving ideal particle diameter and distribution, and forming a stable high-quality product. This series simplifies the traditional production process, significantly improving production efficiency and product quality. The series is widely used in the food industry, daily chemical industry, fine chemical industry, environmental protection, papermaking, inks, and coatings industries. In the food industry, it is used in soy protein, food-grade chicken essence, sugar and powder conversion, salad dressing, ketchup, pet feed, and bread, among others. The features of the Heli Shi homogenizing emulsifying pump include high purity of the material, excellent mixing and homogenization effects, low failure rate, ease of use for enterprises, increased employee awareness, cost reduction, time savings, and attention and preference from pet feed manufacturers.
Application Fields
Food industry, daily chemical products, fine chemicals, environmental protection, papermaking, inks and coatings, etc.
Product Features
The performance features of the HEP1, HEP3, HDP, HCP, and HHP emulsifying pump series by Heli are one-time emulsification success, energy saving, and stable performance. After years of experience and practice in the pump field, the company continuously innovates its products, particularly addressing the heating issues encountered in the production process. By combining domestic and international production technologies, we have specially introduced single-stage double-layer, single-stage multi-layer, two-stage double-layer, and three-stage double-layer rotor structures. Different gear-to-gear spacing designs for various media conditions successfully resolve the oil stratification issue. Additionally, we customize a variety of rotors, stators, and grinding disk accessories according to the characteristics of the enterprise's production process and their specific needs. We provide technical specifications and user manuals, as well as details on the performance and features of the homogenizing emulsifying pumps. This assists enterprises in significantly reducing emulsification time during the production process, ensuring thorough emulsification of mixed media, and meeting the continuous production process requirements of customers.
The HEP1 Homogenizing Emulsifying Pump is a single-stage, two-layer pump. The company integrates advanced domestic and international technologies with multi-purpose mixing and emulsifying equipment manufacturing, featuring a pump chamber equipped with a set of double-layer stators and rotors. The materials of the rotors, stators, and pump chamber are processed through heat treatment and forging to eliminate internal stresses, enhancing material hardness and toughness. The pump's drive shaft is made of high-strength composite materials, and the parts in contact with the material are typically made of 304, 316L, 904 materials. The pump shaft is supported by a dual bearing support point in the bearing housing, ensuring high transmission efficiency and effective control of shaft vibration. This series' manufacturing technology and functional characteristics are an efficient unit that integrates emulsification, homogenization, dispersion, mixing, crushing, refinement, dissolution, and depolymerization. The main working components consist of the pump chamber, rotors, stators, and bearing seats. The rapid rotation of the rotors generates centrifugal force, and after matching with the stators, it performs rapid shearing, impact crushing, centrifugal dispersion, liquid layer mixing, and turbulent comprehensive processing operations, resulting in the instant uniform emulsification, fine dispersion of various solid, liquid, and gaseous materials, achieving ideal high-quality process requirements for particle size and distribution. Compared to traditional equipment, the HEP1 Homogenizing Emulsifying Pump is more simplified, with higher production efficiency, superior product quality, greater stability, and the number of shearings increased from 2 to 4, all while being easily completed. The pump is designed with mechanical seals according to the customer's working conditions and material characteristics, with standard configurations including water-cooled double-end face balanced mechanical seals and assembled mechanical seals. Optional pressure-holding circulating cooling and leak-free mechanical seal series are available. The HEP1 Homogenizing Emulsifying Pump is suitable for applications requiring high emulsification processing speed, good material miscibility, and the ability to meet short-distance transportation requirements. When used in conjunction with vertical high-shear homogenizing emulsifying pumps, its effectiveness is even more advantageous. Due to the continuous upgrades of homogenizing emulsifying pumps, with various tooth shapes and numerous types, they help increase enterprise production capacity. Hereli can provide exclusive custom solutions and use Hereli's intelligent control panel control system.
