Online Aging Room, also known as an online aging chamberHigh-Temperature Aging RoomRoll-to-roll aging and aging roll-to-roll lines are designed for high-performance electronic products (such as: complete computers, monitors, terminals, automotive electronics, etc.).Power Supply UnitMainboard, monitors, switchable chargers, etc., simulate a high-temperature, harsh environment testing device. This is an important experimental equipment for improving product stability and reliability, and a crucial production process for manufacturers to enhance product quality and competitiveness. Widely used in power electronics, computers, communication fields, etc. The system can be configured according to different requirements, including the main system, power system, control system, heating system, temperature control system, wind恒温 system, time control system, and computer monitoring. This testing program can detect defective products or components, providing an effective means for customers to quickly identify and resolve issues, significantly improving production efficiency and product quality. Compared to traditional room-style aging rooms, the online aging chamber has the following advantages:
1. Fully automatic online loading and unloading of aging products, reducing labor intensity and logistics handling time.Eliminate the discomfort of operators having to enter overheated aging rooms, and also save on energy consumption.Automated production offers greater stability and reliability compared to manual labor.
2. Customizable capacity, tailored aging capacity according to customer's rhythm requirements.
High temperature uniformity, fast heating, temperature control achieved with PID PLC
4. Aging temperature, time, and control are manageable.
5. Line Loss Compensation Function.
6. Multiple monitoring projects, product aging status, real-time visualization.
7. Traceability Internet: Interconnects with the customer's MES for test data processing.
8. Transfer products, reusable work panels.
9. The carrier automatically moves to the next work station.
10. Widely used in power electronics, computers, communications, and chemical industries.
Two:Introduction to the Operation Details of Online Aging Room
Online aging segment - Three-layer elevator
Lift the work panel from the first level to all other levels.
2. Screw drive, linear bearing guidance, variable speed motor-driven
3. Trolley with overhead busbar.
Online aging section - Three-layer shifting machine
Transport the workbench panels to each column.
2. Screw drive, linear bearing guidance, variable speed motor drive
3. Transfer cart with collector rail.
Online aging section - Defective aging removal machine
Read assembly board ID, reject defective items, and emit loud alarm.
Online aging section - aging equipment panel
Three:Product Specifications
Category | Project | Specs and Parameters | |
Mechanical properties | Transmission | Lifting Drive: Reducer + Ball Screw + Linear Bearings Linear Drive: Reducer + Ball Screw + Linear Bearings Aging Transmission: Reducer + Variable Frequency Drive + Multiplier Chain | |
Speed | Lifting speed: max 100mm/s, Translating speed: max 120mm/s, Aging transmission: max 16m/min | ||
Temperature Performance | Temperature Range | 0-85℃ | |
Uniformity | ±5℃ | ||
Rise Time | ≤30min | ||
Volatility | ±1℃ | ||
Accuracy of displayed value | ±0.5℃ | ||
Temperature Range | 0-85℃ | ||
Monitor Function | Audio Testing | Real-time monitoring of the product's power amplifier audio voltage output size<span> | |
aging timer | Real-time recording and control of product aging time | ||
Product Control | During the aging process, products can be automatically sourced and volume adjustments, etc., can be controlled as required. | ||
Alarm Output | Automatically alerts for product defects and features an output interface to control the release or hold of products. | ||
Traceability Connectivity | Interconnectable with the customer's MES system for processing test data | ||
Section 4: Software Features Overview
Online Aging Segment - Overview of Real-Time Aging Monitoring
Function:
Audio Test: Real-time monitoring of the product's amplifier output audio voltage level.
Aging Timer: Real-time recording and control of product aging time.
Product Control: Products can be automatically sourced and volume adjusted during the aging process as required.
Alarm Output: Automatically alerts for defective products, with an output interface to control the mechanism for allowing or denying product release.
Traceability Connectivity: Capable of integrating with the customer's MES system for processing test data.
Wireless transmission interface, unaffected by space, reducing the need for wiring.
