Detailed Description

Principle of Small Ultrasonic Nano Disperser:

Ultrasonic dispersion refers to the process of dispersing and de-aggregating particles in a liquid medium by utilizing the "cavitation" effect of ultrasound within the liquid. As a physical method and tool, ultrasonic technology can generate various conditions in liquids, a phenomenon known as sonochemical action. The related ultrasonic equipment is referred to as ultrasonic sonochemical equipment (abbreviated as "sonochemical equipment"). Ultrasonic dispersion equipment is an application of sonochemical equipment, which can be used for water treatment, solid-liquid system dispersion, de-agglomeration of particles in liquids, and promotion of solid-liquid reactions.

Ultrasonic dispersion utilizes physical technology to create a series of conditions close to those in chemical reactions. This energy can not only excite or promote numerous chemical reactions and accelerate their speed but can also alter the direction of chemical reactions, yielding certain effects. Acoustochemistry can be applied to almost all chemical reactions, such as extraction and separation, synthesis and degradation, biodiesel production, microbial treatment, degradation of toxic organic pollutants, biological degradation processing, cell disruption, dispersion, and coalescence, and more.

Principle of Small Ultrasonic Nanoparticle Disperser

The ultrasonic system is composed of three main parts: the ultrasonic vibration components, the ultrasonic drive power supply, and the reactor. The ultrasonic vibration components primarily include high-power ultrasonic transducers, variable amplitude rods, and tool heads (emitters), which are used to generate ultrasonic vibrations and emit this vibrational energy into the liquid. The transducer converts electrical energy into mechanical energy, i.e., ultrasonic waves. It manifests as the transducer's longitudinal back-and-forth movement, with an amplitude typically in the micrometer range. This amplitude power density is insufficient for direct use. The variable amplitude rod amplifies the amplitude as required by the design, isolates the reaction solution from the transducer, and also serves to fix the entire ultrasonic vibration system. The tool head is connected to the variable amplitude rod, which transmits the ultrasonic energy vibrations to the tool head. The tool head then emits the ultrasonic energy into the reaction liquid.

Ultrasonic disperser features

Ultrasonic vibration source (drive power supply): Converts 50-60Hz AC power into high-power high-frequency (15kHz-100kHz) power supply for the transducer.

2. Transducer (controller, transducer): Converts high-frequency electrical energy into mechanical vibration energy.

3. Amplifier Arm: Connects and secures the transducer to the tool head, amplifying the transducer's amplitude before transmitting it to the tool head.

4. Tool Head (Import Rod): Transfers mechanical energy and pressure to the workpiece, while also providing the function of amplitude amplification.

5. Connecting Bolts: Securely connect all the above components.

Ultrasonic dispersal unit

Ultrasonic Laboratory-Grade Dispersing Equipment: Ultrasonic Generator + Ultrasonic Power Supply + Experimental Mounting Rack

Industrial-grade ultrasonic dispersing equipment: 3000W ultrasonic vibration rod + ultrasonic CNC power supply

Pilot machine: Industrial-grade ultrasonic dispersing equipment + circulating reaction kettle (including cooling jacket, feeding port, feeding pump, base support bracket)

Production Line: Ultrasound Industrial Grade Dispersion Equipment + Power Distribution Cabinet + Reactor (with Cooling Jacket) + Fixed Bracket (with Soundproofing棉) + Flow Meter + Variable Frequency Pump

Ultrasonic disperser features:

Industrial-grade ultrasonic homogenizers are primarily used for large-scale industrial production. Our company's industrial-grade high-power ultrasonic chemical processing equipment boasts high power, efficiency, and large radiation area, making it suitable for large-scale industrial production. It features real-time frequency and power monitoring, adjustable power, and overload alarm functions, with a length of 930mm. The industrial-grade ultrasonic homogenizer achieves an energy conversion efficiency of 80%-90%. Nano-grade ultrasonic dispersers can be applied to the dispersion of new materials, graphene, silicon carbide, resin, alumina, and a series of materials requiring ultrasonic dispersion.

Laboratory-grade ultrasonic disperser specifications