Rugged heavy-duty pull-line encoder with a range of up to 50 m
The HGL tension sensor has a wide measurement range, with a length of 2 meters. The HGL tension sensor series can be flexibly used for various measurement paths with the help of guide rollers, even in paths surrounded by obstacles. Additionally, the encoder products in this series have a sturdy housing, equipped with dust-proof brushes, offering a long service life and suitable for harsh environments with high dust, strong impacts, and vibrations.
Overview
Measurement Length: 0~2 m
Modular measurement system, equipped with various interfaces and measurement lengths
System exceptionally robust (integrated dust brush)
High-quality winding devices and wire boxes
High shell protection grade
High impact and vibration resistance properties
High resolution
Expand performance with external attachments
Application
Applicable Fields
Positioning of Storage and Retrieval Systems
Cranes, grabs, and positioning of control trolleys
Automated Guided Vehicle System
Lifting equipment
Lifting Platform
Stamping
Performance
| Measurement Range | 0 ~2 m |
| Encoder | Multiple-turn encoder |
| Resolution (Pull Box + Encoder) | 15 ADCs |
| Repetitive accuracy | ≤ 0.01%FS |
| Linearity | ≤ ± 0.05%FA |
| lagging | ≤ 3 mm |
1) The displayed value has been rounded.
2) For the BTF08 PROFINET example, calculation: 200 mm (line length per revolution - see mechanical parameters): 262144 (steps per revolution) = 0.001 mm (combined resolution of line and encoder).
3) Numbers related to wireway boxes.
Interface
| Analog Signal | Current: 0/4~20 mA, Voltage: 0~5/10 V |
| Digital Signal | CANopen, SSI, PROFINET, EtherCAT®, EtherNet/IP™, DeviceNet™, PROFIBUS DP, Incremental |
| Programmable | ✔ |
Electrical Parameters
| Connection Type | Aviation plug connectors / straight cable |
| Supply Voltage | 5 V DC~33 V DC |
| Operating Current | ≤ 80 mA (no load) |
| MTTFd: Mean Time to Failure for Dangerous Failures | 600 Years (EN ISO 13849-1) 1) |
1) This product is a standard item, not a safety component manufactured to mechanical specifications. The calculations are based on the component's rated load, an average ambient temperature of 40°C, and a usage frequency of 8760 hours per year. All electronic failures are considered hazardous. For detailed information, refer to document number 8015532.
Mechanical Specifications
| Weight | 1.25 kg |
| Wire rope material | High flexibility V4A 1.4401 stainless steel wire rope |
| Outer Diameter (Hauling Rope) | 1.0mm |
| Pull Box Shell Material | Aluminum (anodized coating treatment) |
| Spring Resilience | 5.0N |
| Flange Diameter | 58mm |
| Length per coil of wire rope | 223 mm |
| Wiring box service life | Typ. 1,000,000 cycles 2) 3) |
| Actual Length of the Wire Rope | 2.2m |
| Tension rope acceleration | 12 m/s² |
| Adjust speed | 6 m/s |
| Encoder Compatibility | Unrestricted |
1) The value was measured at an ambient temperature of 25 °C. The value may be biased when the temperature varies.
2) The average depends on the load type.
3) The lifespan depends on the type of load. Influencing factors include: environmental conditions, installation, the measuring range used, movement speed, and acceleration.
Environmental Parameters
| Electromagnetic Compatibility | In accordance with EN 61000-6-2 and EN 61000-6-4 standards |
| Shell protection grade | IP64 |
| Operating Temperature Range | –20 °C~+80 °C |
