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High-pressure Gas Molding Machine

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  • Brand:

    Shangsen

  • Unit Price:

    Negotiable

  • MOQ:

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    0Tai

  • Address:

    GuangdongDongguan

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Description

High-pressure Molding Machine Product Introduction

Structural Design:

- The stage design features hydraulic coordination with pulleys, offering excellent stability, ease of operation, and safety assurance.

- Visionary sliding protective door, simple and elegant

Heating Function:

- Independent temperature control for upper and lower molds preheating, excellent high-temperature insulation effect with glass fiber boards

-Germany IR contactless heating plate, high precision, excellent heat preservation, energy-saving, multi-point temperature control to meet process detail requirements

- Molding function: Select manual mode for molding, press the mold slowly

- Airline Design: Two-stage pressure control for high and low-pressure air lines, with independent adjustment of flow and pressure holding time.

Fuel Line Design:

- Utilizes a sub-parent cylinder oil circuit for faster downward pressure. The pressure-holding oil circuit effectively reduces the oil pump's operating time, enhancing its lifespan. The walkway oil circuit employs a slow-speed valve, allowing adjustable speed and providing good cushioning for stability.

Parameter Storage Function:

Molds can be numbered for storage of production process parameters. Inputting the mold number can directly retrieve the equipment's memory parameters for production, making management convenient!

Working Principle:

- No upper mold is used; only a lower mold is employed. The high-pressure gas directly presses the heated and softened sheet material onto the lower mold, forming the finished component.

- Suitable Materials: PC, PC+PMMA, ABS+PMMA, etc.

- Advantages of High-pressure Molding Machines: Composite material corners do not become white or delaminate, stainless steel wire material does not crack or delaminate, and IML products are formed in one shot with a single overmolding around the product.

High-pressure molding machine features:

1. Equipped with an external heating system, suitable for producing special requirement film sheets.

2. Equipped with a pressure relief safety device.

3. The hydraulic design structure is stable, with a molding pressure of up to 50 kg.

4. Features upper and lower mold temperature display to ensure stable film forming.

5. The heating system utilizes ceramic sheets for the heating element, ensuring stable and even heat distribution.

6. Fully CNC-controlled, hydraulic, positional, pneumatic, and IR heat press cycles; high-pressure machine quality; stable molding, minimal product stress, rapid prototyping, and high-tensile molding.

7. Equipped with an upper and lower vacuum pump, offering adjustable vacuum activation and duration.

8. Safety valves are installed on the operating surface. The cylinder drives a metal grid, which is lined with soft rubber and equipped with a proximity switch.

9. Offer pneumatic safety devices to prevent mold from falling, equipped with safety light grids.

High-pressure machine operation procedure:

Cylinder extended, push plate ascending

2. Film Sheets

3. Double-handed button, lower mold ascending

4. The push plate and lower mold rise together to the touch screen set position, then pause.

5. Begin baking the film sheets

6. Clamping

7. Fill with compressed air, diaphragm forming, while simultaneously closing the push plate cylinder.

8. Exhaust

9. Mold Opening

10. Lower mold has descended into place.

11. Manually Remove Molding Film


IMT High Pressure Molding Machine Applications

1. Automotive Industry: Interior components, dashboard, air conditioning panel, light housing, logo.

2. Appliance Industry: Control and decorative panels for washing machines, refrigerators, microwave ovens, air conditioners, etc.

3. Electronics: Digital cameras, electronic notebooks, ultra-thin batteries, calculators, decorative shells, colorful casings, and signage, etc.

4. Industries: Phone backs, laptops, flat panel computers, mice, NB panels, phone lenses, phone buttons, window lenses, etc.

5. Other Industries: Toys, decorative boxes, smart locks, sports and leisure products, etc.

High-Pressure Gas Molding Machine AS201F-G250T Technical Specifications


ItemParameters
ItemParameters
1Workbench dimensions1120*550 mm13Temperature Control Range for Upper and Lower TemplatesRoom temperature -150℃
2Workbench Effective700*550mm14Up-and-down template temperature control methodIndependent Up and Down Temperature Control
3Opening Size380mm15High-pressure gas source0-8MPa
4Main cylinder stroke300mm16Inlet methodTwo-stage adjustable high and low pressure
5Closed Dimensions80mm17Main Cylinder Output250T
6Complete Machine StructureFour-column, three-panel, enclosed style18Main Cylinder PowerHydraulic Servo Pressure Holding Pipeline System
7Workbench height1.2M19Hydraulic Cooling SystemWater-cooled unit
8Total Power21KW20Power Supply380V/50HZ
9Overall ColorComputer White + Dark Grey21Control SystemPLC + Touch Screen
10IR heating plate effective area610*48822Safety DeviceInfrared photoelectric sensor
11Infrared Heating Plate Temperature RangeRoom temperature - 500℃23Locks & MoldsT-slot
12IR Temperature Control MethodSmart PID Multi-Point Temperature Control24Total WeightApproximately 4,500 kg

High-pressure Gas Molding Machine AS201F-G80T Technical Specifications


ItemSpecs
ItemSpecs
1Workbench dimensions820*550 mm13Temperature Control Range for Upper and Lower TemplatesRoom temperature -150℃
2Workbench Effective550*550mm14Up-and-down template temperature control methodIndependent upper and lower temperature control
3Opening Size400mm15High-pressure gas source0-4MPa
4Main Cylinder Stroke300mm16Inlet methodTwo-stage adjustable for high and low pressure
5Closed Dimensions100mm17Main Cylinder Output80T
6Complete Machine StructureFour-column, three-panel enclosed style18Main Cylinder PowerQuick Disconnect Fitting
7Workbench height750mm19Hydraulic Cooling SystemWater-cooled unit
8Total Power21KW20Power Supply380V/50HZ
9Complete Unit ColorComputer White + Dark Grey21Control SystemPLC + Touch Screen
10IR heating plate effective area488*48822Safety DeviceInfrared Light Grid
11Infrared Heating Plate Temperature RangeRoom temperature to 500°C23Lock MoldT-slot
12IR Temperature Control MethodSmart PID Multi-Point Temperature Control24Total WeightApproximately 2,700 kg

High-pressure Gas Molding Machine AS201F-G50T Technical Specifications


ItemSpecs
ItemSpecs
1Workbench dimensions800*400 mm13Temperature Control Range for Upper and Lower TemplatesRoom temperature -150℃
2Workbench effective580*400mm14Up-and-down template temperature control methodIndependent upper and lower temperature control
3Opening Size400mm15High-pressure gas source0-4MPa
4Main Cylinder Stroke300mm16Inlet methodTwo-stage adjustable for high and low pressure
5Closed Dimensions100mm17Main Cylinder Output50T
6Complete Machine StructureFour-column three-panel enclosed18Main Cylinder PowerQuick-change sub-parent tank
7Workbench height750mm19Hydraulic Cooling SystemWater-cooled unit
8Total Power21KW20Power Supply380V/50HZ
9Complete Machine ColorComputer White + Dark Grey21Control SystemPLC + Touch Screen
10IR heating plate effective area488*36622Safety DeviceInfrared photoelectric grid
11Infrared Heating Plate Temperature RangeRoom temperature - 500℃23Lock & MoldT-slot
12IR Temperature Control MethodSmart PID Multi-Point Temperature Control24Total WeightApproximately 2,200 kg


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Unit Price Negotiable
Inquiry None
Delivery GuangdongDongguan
Brand Shangsen
Product Type High-pressure molding machine
Customized Processing Is
Supply Method In Stock + Order
Expiry Long Valid
Update 2024-06-07 09:50
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