The aluminum-plastic film separation equipment produced by Haozhe Environmental Protection is completely mechanical in its separation method. Aluminum-plastic film separation equipment refers to the machinery that thoroughly separates the aluminum and plastic materials of aluminum-plastic composite materials into metal and plastic. It employs a completely dry, physical separation process, causing no secondary environmental pollution, and offers good social and economic resource benefits.
The aluminum-plastic film separation equipment consists of an infeed conveyor, a crusher, a water-cooled grinding mill, a high-voltage electrostatic separator, and dust removal equipment.
Usage: Scrap aluminum-plastic film, vacuum aluminum-plastic packaging bags, decomposition and separation
Processing Capacity: 300-1,000 kg/h
Product Alias: Aluminum-Plastic Film Separator or Aluminum-Plastic Film Separation Equipment
Model: HZLS-300, HZLS-500, HZLS-800, HZLS-1000
Product Type: New
Customized Processing: Available
1.2 Aluminum-plastic Film Shredder
The Aluminum and Plastic Crushing Machine is made with tool steel and specially designed blades, offering exceptional durability. The blade installation design is adjustable and retractable, allowing for multiple sharpening and repeated use, ensuring a long service life. The moving blade seat features a stepped shearing design, which decomposes the cutting force, resulting in a significantly increased cutting force. The material for the moving blade seat is high-grade tool steel, balancing rigidity and flexibility, making it resistant to cracking or wear. It is securely fastened with high-strength steel screws (8.8 grade), ensuring a solid and durable structure. The main body of the Aluminum and Plastic Crushing Machine is constructed from thick-walled steel material, preventing any long-term degradation of mechanical properties due to continuous material crushing. The main shaft and both ends are precision-machined in one operation on a high-precision CNC machine, ensuring concentricity and perpendicularity errors are no more than 0.05MM. Each component is set with a datum hole and surface for rough and fine machining, resulting in strong interchangeability and high precision.
Aluminum-plastic granulator main features: Large diameter of the main shaft, large capacity of the crushing chamber, unique design of the blade shaft provides strong grip on hollow products, and the shell is made of sturdy welded steel structure, offering wide versatility. According to the different materials to be crushed, our company can provide different rotor designs, capable of processing sprues, pipes, profiles, sheets, films, as well as large pieces of gating material. The machine models feature economy, durability, ease of cleaning, and long service life, with SKD-11 alloy blades known for their wear resistance and hardness. Large hollow thin-walled plastic products, large hollow packaging boxes, large plastic boxes, plastic frames, refrigerator shells, and TV plastic shells can be directly fed into the granulator without disassembly or flattening.
1.3 Aluminum-plastic Film Grinding Machine:
3.1 Application Range: Aluminum-plastic Grinding Mill
The series of new aluminum-plastic grinding machines developed by our factory, incorporating domestic and international technologies, is designed for low to medium-hardness PVC plastics, high-density PE, or other aluminum-plastic materials that have been successfully tested for grinding. Proven through practical operation in professional plastic product factories, adding 20%-30% calcium carbonate to the ground material during processing maintains the chemical and physical properties of the products at all new indicators without change, with production capacity reaching up to 300kg. Therefore, this aluminum-plastic grinding machine is an essential equipment for plastic product factories to reduce costs, save expenses, and address waste accumulation.
3.2 Features of Aluminum-plastic Grinding Machine Equipment:
The aluminum-plastic grinder is a new type of mill independently developed by our factory, featuring the following characteristics:
(1) Compared to similar grinding mills, there is a significant increase in output at the same power rating (20%-50% increase in production). Energy saving;
(2) Added dust collection device, effectively reducing dust pollution.
(3) The design of the main fan discharge reduces the labor intensity of the operators.
(4) The main unit door cover is removable for easy maintenance and tool replacement.
(5) Employing dual-temperature Feng Shui cooling, the machine's internal working temperature is significantly reduced. The material we have developed is less prone to deformation and is also conducive to the grinding of heat-sensitive plastics. It is capable of grinding certain types of PE and ABS.
3.3 Working Principle:
The machine's working part is the cutting drum. High-speed particles are partially crushed upon impact with the toothed plate, then extracted by suction. Larger particles continue to collide, are crushed, and are subsequently extracted. This reduces the cutting drum's load, enhances the grinding efficiency, and also allows for uniform cooling of the powdered material.
3.4 Equipment Advantages:
The main advantage of this machine is its low temperature operation. According to the heat equivalent: 860 kcal of heat is produced per hour of work. The machine features external exhaust. The air volume reaches 50 m³/KW, removing most of the heat due to the temperature difference between the inlet and outlet. A small portion of the heat is dissipated through water cooling. The requirement is that the incoming water temperature should not exceed 25°C, and the outgoing water temperature should not exceed 45°C. In summer, increase the cooling water flow appropriately to lower the temperature.
Number of blades: 1, Outer diameter: 483mm ± 1mm
Gear Rack: 1 set of 12 pieces (Alloy steel, hardness 50°-58°)
Blades: 24 pieces (Diamond, hardness 52-55)
Main Motor Speed: 2950 rpm
Main Motor Power: 37KW, Belt Type: B, 2007mm
Fan Blower: Model 9-19, 4#, equipped with 3KW electric motor
Airlock Fan: Model ZGF, equipped with 0.75KW electric motor
Production: PVC 20-100 mesh, 180-280 kg/h
Dimensions: Overall Machine (Length*Width*Height) 5900*1450*2900
Total Machine Weight: 1200 kg
1.4 High-voltage Electrostatic Separator
1. Output: 1-10 tons/day (depending on the quality/volume ratio of different materials)
2. Separation Materials: Various metals and plastics or other impurities, such as aluminum-plastic, waste printed circuit boards, waste cables, ore sorting, various PET, PVC, PP, PS plastics, etc.
3. Separation Efficiency: Impurities after electrostatic separation can be less than 0.1%.
4. Dimensions: Length 1.7 meters, width 1.5 meters, height 2.5 meters.
5. Power Supply: 220V AC/3A/50Hz and 380V power.
1.5 Pulse Jet Dust Collector
Pulse dust collectors remove dust from the filter medium (bag or cartridge) by blowing compressed air. Depending on the size of the collector, there may be several groups of pulse valves, controlled by a pulse controller or PLC. Each time, one group of pulse valves is opened to remove the dust from the bags or cartridges under its control, while the others continue normal operation. After a period, the next group of pulse valves opens to clean the next section. The collector is composed of parts such as the hopper, upper, middle, and lower boxes, which are divided into separate compartments. During operation, the dusty gas enters the hopper through the inlet duct, with coarse particles falling directly to the bottom of the hopper. Fine particles, however, follow the gas flow and rise into the middle and lower boxes, where dust accumulates on the outer surface of the filter bags. The filtered gas then enters the upper box to the clean gas manifold and exhaust duct, where it is exhausted by the exhaust fan into the atmosphere. The cleaning process involves first cutting off the clean gas outlet duct of the compartment, causing the bags to be in a state without air flow (compartment stop wind cleaning). Then, the pulse valves are opened to use compressed air for pulse blowing cleaning. The closing time of the valve is sufficient to ensure that the dust detached from the filter bags after blowing settles into the hopper, avoiding the phenomenon of dust re-attaching to adjacent filter bag surfaces after detaching from the filter bag surface. This ensures thorough cleaning of the filter bags and is controlled automatically by a programmable controller for the exhaust valve, pulse valve, and ash discharge valve, etc. The dusty gas enters through the inlet, and when passing through the hopper, some large particles are separated out due to inertia and gravity and fall directly to the bottom of the hopper. After passing through the hopper, the dusty gas enters the filter bag filtration area of the middle box, where the gas passes through the filter bags, and the dust is trapped on the outer surface of the filter bags. The purified gas then enters the upper box through the filter bag mouth and is finally exhausted through the outlet.
Section II: Environmental-friendly Aluminum-Plastic Separator, Separation Equipment, and Separator Application Range:
Environmental-friendly aluminum-plastic separator, separation equipment, and separator can separate various conductive and non-conductive materials, as well as metals from non-metals. Mainly used for waste printed circuit boards (copper and PCB), aluminum-plastic panels, milk bags, Wahaha bottle caps, aluminum-plastic pipes, aluminum foil paper, and metal ore separation, with a highly noticeable separation effect. As cities discard a large amount of waste annually, using aluminum-plastic separation equipment can transform this waste into valuable resources, eliminating secondary pollution. The equipment is manufactured using an environmentally friendly and energy-saving separation method, offering a significant return on investment.
Section 3: Features of Environmental-friendly Aluminum-Plastic Separator, Separation Equipment, and Separator
1. Used Aluminum-Plastic Recycling Equipment (Aluminum-Plastic Separator) can completely separate aluminum from plastic, achieving comprehensive utilization goals with significant economic benefits. Moreover, it operates dust-free and without secondary pollution.
2. The equipment, structured in a multi-machine combination, completes the process in one go with multiple machines involved. It is equipped with automatic conveyance, soundproofing technology, cooling systems, etc., to achieve metal and plastic separation and recycling.
3. Waste aluminum-plastic recycling equipment features low noise, high yield, and strong innovation. The aluminum-plastic separator can maintain the original quality of the aluminum in aluminum-plastic boards and other waste materials, and also recover plastic, offering significant economic benefits.
4. Aluminum-plastic recycling equipment (aluminum-plastic separator/aluminum-plastic separation equipment) utilizes high-voltage electrostatic separation technology, achieving a higher metal recovery rate.
5. The equipment also incorporates our independently developed three-in-one dust removal unit, which features three stages of dust removal: cyclone dust removal, bag dust removal, and air purifier dust removal, effectively addressing the issue of dust pollution.
Appendix: Market prospects for environmentally friendly aluminum-plastic film separation machines, separation equipment, and separators:
With the development of the times, aluminum-plastic materials have been widely used in various fields of human life, but none have been reasonably recycled. Our company's waste aluminum-plastic processing equipment can be applied to the crushing and separation of various aluminum-plastic mixed materials, including decorative materials like aluminum-plastic panels, scrap from aluminum-plastic panels, aluminum-plastic pipes, composite aluminum-plastic wire materials, Wahaha bottle caps, and composite aluminum-plastic strips.
IV. Environmental-friendly Aluminum-plastic Film Separator, Separation Equipment, Separator Working Principle:
Aluminum-plastic composite materials contain PVC, and with their unique two to four-chamber structure, both the inner and outer layers are coated with aluminum alloy, providing thermal insulation. The heating and separation method utilizes this feature, but it also produces smoke and dust, which is not ideal; and some separation methods are even less environmentally friendly. The granulator crushes the aluminum-plastic materials to particles below 1.5mm in size. Due to the significant difference in softening points between the two materials, this mixed particle blend is highly suitable for separation by a high-voltage separator. With the addition of a dust removal system, there is no dust and the purity of separation is very high. The advantage of this production line is that the separated aluminum and plastic particles can be directly sold on the market, which is unattainable by other methods.
V. Features of environmental-friendly aluminum-plastic film separator, separation equipment, and separator:
1. High automation, easy operation, and stable performance.
2. Low power consumption, minimal noise, small footprint, and no dust pollution.
