Electrically heated thermal oil boiler
Fuel Options:Electricity (380V)
Heat Transfer Medium:Thermal oil
Output Temperature:320 degrees highPID ± 1 degree
Output Efficiency: ≥98%
Output Power:9KW-2400KW is equivalent to 1-17 million Btu/hour
Output Selection:Contactor/Solid State Relay/Thyristor
Product Introduction
——Electrically heated thermal oil boiler, also known as electrically heated organic heat carrier boiler, utilizes electricity as its power source and thermal oil as the heat transfer medium. It can serve as a high-temperature heat source for various environments below 320°C and is widely used in industries requiring high-temperature heating or drying. This product boasts high temperature, low pressure, and high thermal energy utilization efficiency. An optional steam generator is also available, which can produce saturated steam below 1.3 MPa for the user's needs.
—the right figure is a process flowchart of an electrically heated thermal oil boiler. Heat is generated by electric heating elements immersed in the thermal oil. Using a circulating pump, the thermal oil is forced into a liquid phase circulation, transferring heat to one or more heating devices. After the heating devices unload the heat, the thermal oil returns to the heater via the circulating pump, absorbs more heat, and then transfers it to the heating devices again. This cycle continues, achieving continuous heat transfer and raising the temperature of the heated objects to meet the heating technical requirements.
Product Features
Technical Features
1. Utilizes thermal oil as the heat carrier, featuring high temperature, rapid heat transfer, and high efficiency; with a low solidification point and high boiling point, offering a wide range of operating temperatures; excellent thermal stability, non-corrosive, and long lifespan.
2. Utilizes thermal oil as the heat carrier, featuring low working pressure, easy control, high safety factor, and low cost.
3. Utilizing thermal oil as the heat carrier, it avoids the corrosion and scale issues associated with water-based systems, eliminating the need for water treatment equipment, thus saving costs.
4. Fully assembled for factory shipment (also known as a complete boiler or quick-assembly boiler), only requires installation on-site and connection with heated pipes; no complex on-site assembly process is needed. It offers low cost, high efficiency, and a high safety factor.
5. Compatible with water heaters for hot water output and steam generators for steam output.
Basic Functions
1. Imported Microcomputer P.I.D. Intelligent Temperature Controller (fast heating/cooling, stable temperature)
2. Automatic exhaust upon startup, oil pump can retract oil back, return oil temperature detection can be displayed
3. Isolation-type electrical control box (safe, reliable, and long-lasting)
4. Seamless carbon steel pipe in national standard (low pipe resistance, less carbon deposition, even heating)
5. Dual-power heating design (imported dual-group P.I.D. temperature controller, wide applicability, significant energy saving)
6. Premium electrical components, including OMRON, FUJI, TE, LG WEST, ABB, CARLO, LS, and SCHNEIDER, among others.
7. Premium high-temperature pipeline components from Europe and America, German SPECK oil pumps (magnetic pumps)
8. Comprehensive safety measures, security protection, and fault display system; no need for professional maintenance or repair.
Optional Features
RS485 communication, enabling remote automated management
2. PLC control with high reliability and strong anti-interference ability
3. Blow-off and oil recovery function
4. Vacuum system operation
5. Electrical control cabinets, explosion-proof pipeline design
6. Multi-point temperature control units available for professional customization
7. Horsepower and heating power of oil pumps are customizable.
8. Contactors, solid-state relays, thyristors, and various other configurations available
Safety Measures
1. Media Shortage: Alarm Indicator for Low Oil or No Oil 2. Phase Sequence Detection: Alarm Indicator for Phase Loss or Phase Reversal
3. Pump Overload: Pump Overload Alarm Indicator 4. Stuck Alarm: Abnormal Heating Alarm Indicator
5. Pipe Blockage: BY-PASS Pressure Relief Loop 6. Exhaust Function: Automatic (Manual) Exhaust
7. Pressure Monitoring: Stop Heating on Abnormal Pressure 8. Temperature Anomaly: Auto Power Cut-off on Overheating
9. Power Short Circuit: Circuit Breaker Trip for Power Off Protection 10. Emergency Stop Switch: Emergency Stop Button
Application Scope
1. Primarily used in the chemical industry for heating in distillation, evaporation, polymerization, condensation/demineralization, esterification, drying, melting, dehydrogenation, forced insulation, and synthetic units for pesticides, intermediates, antioxidants, surfactants, fragrances, etc.
2. In the oil industry, heat transfer oil furnaces are primarily used for heating devices in oil decomposition, fatty acid distillation, esterification, nitration, hydrogenation reactions, concentration, vacuum deodorization, etc. In the synthetic fiber industry, heat transfer oil furnaces are mainly used for heating equipment in polymerization, melting, spinning, heat curing, fiber finishing, stretching, and drying.
3. Primarily used for gluing, drying, and heating in papermaking industries, such as for胶浆辊筒, drying rolls, drying rooms, drying cabinets, thermal melting machines, wax melting pots, and corrugated paper processing. In the plastic and rubber industries, it is mainly used for thermal pressing, stretching, extrusion, kneading, compounding, vulcanization molding, jet injection molding machines, paste mixers, conveyor belt dryers, screw extruders, and mold heating and maintenance.
4. Primarily used in the air conditioning and electrical equipment industry for centralized or decentralized heating in factories, offices, residential buildings, and hotels; and for heating purposes in the manufacturing of electrical equipment, such as polishing machines, rolling machines, vacuum machines, dryers, drying chambers, and vacuum chambers.
5. Primarily used for heating in high-pressure reactors, dryers, distillation columns, evaporation equipment, paint curing, baking, drying, and high-temperature solidification in the fat and paint industries.
6. Primarily used in the wood industry for the hot pressing of fiberboard, particleboard, plywood, veneer, and plywood, as well as for heating in wood drying equipment, drying systems, surface coating machines, and adhesive machines.
7. Food & Feed Industry, Drying, Oven Heating, Dehydration.
8. Construction materials industry: gypsum board drying, asphalt heating and melting, concrete component curing, insulation, molding
9. Chemical Oils, Food & Beverages, Municipal Construction, Building Materials Processing, Plastic Production, Wood Processing, Metal Fabrication, Textile Laundry, Metal Processing, Mold Forming, Home Services, Steam and Hot Water Supply for No Smoking Areas.
10. Other industry processes, including heating, melting, drying, dehydration, insulation, and shaping.
【Standard of Execution】
1. Designed, manufactured, assembled, tested, and inspected in strict accordance with national and industry standards for boilers, including but not limited to the following standards: GB/T16507 "Water-tube Boilers", TSG G0001 "Regulations for Safety Design Supervision of Boilers", GB/T17410 "Organic Heat Carrier Boilers", GB50273 "Construction and Acceptance Code for Installation of Boiler Projects".
2. The primary steel material used in the boiler is 20 GB/T3087, ensuring the boiler's safety and reliability.
3. Welding materials are selected according to NB/T47018, with boiler tubes being welded using argon gas shielded full penetration welding. The welds are inspected by X-ray and tested in accordance with NB/T47013 "Non-destructive Testing of Pressure Vessels." After the boiler is fully assembled, all pipe groups undergo hydrostatic testing to ensure that each boiler meets the required welding quality standards.
Complete Package Boiler
——Package boilers, also known as quick-assembly boilers, are a value-added service we offer for convenient on-site installation for our customers.
1. Packaged boilers are a contrast to the traditional loose-assembly boilers. Traditional loose-assembly boilers are assembled on-site after the boiler body and components are transported from the factory. In contrast, packaged boilers, in addition to basic components, also include bases and supports. At the factory, these components are already assembled and secured with the bases and supports. Upon arrival at the site, only the overall installation and connection of external pipelines are required, significantly reducing the installation time on-site compared to loose-assembly boilers and also enhancing the quality of the installation.
2. Fully assembled boilers feature compact structure, small footprint, easy construction, low construction costs, high installation quality, and excellent performance.
3. Various types of boilers can be factory-assembled, but due to size and transportation considerations, factory-assembled boilers are generally limited to those under 3 million BTUs.
4. Electric heating boilers, due to their compact size, are generally shipped in full assembly and only require simple installation on-site to be operational.
Company Introduction
•Corporate Accumulation:Historic origins1980Specializing in the design and manufacture of boiler products.
•Manufacturing Capacity:【ABoiler Manufacturing QualificationA2Grade A Pressure Vessel Manufacturing Qualification
•Product Quality:ISO9001Certification, integrated research, development, production, and sales standardization, aiming to excel through quality.
•Company Performance:Yearly Sales2000Additional inventory available nationwide, exporting worldwide.
•Product Warranty:Professional design, production, and after-sales teams, committed to customer satisfaction
•Production Scale:Two branches, three production sites, covering300A mu
•Corporate Responsibility:ISO14001Certification, Low Nitrogen Environmental Protection, Energy-Saving and Reliable, Safe to Use
Product Specifications
