Denei Heat (Shanghai) Electric Furnace Co., Ltd.VIP

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Vacuum brazing furnace

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  • Unit Price

    $100000.00/Tai

  • Brand

    Dunai Heat Resistant

  • MOQ

    1Tai

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德耐热(上海)电炉有限公司

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Product Details

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Gallery

  • Brand:

    Dunai Heat Resistant

  • Unit Price:

    $100000.00 / Tai

  • MOQ:

    MOQ1Tai

  • Total:

    10Tai

  • Address:

    Shanghai

  • Delivery:

    3days

  • View More

Description

Rated 1350℃ High-Temperature Vacuum Brazing Furnace, Manufacturer Direct Sale. Customizable specifications and parameters available for vacuum brazing furnaces.

Vacuum brazing furnaces offer three temperature options: 750°C, 1200°C, and 1350°C. Suitable for vacuum brazing with aluminum/silver/copper/nickel-based brazing agents, as well as diamond tools, hard alloy tools (PCD, PCBN, CVD, CBN tools, engraving knives, etc.), drilling bits, stainless steel brazing, single crystal welding, ceramic metal brazing, dissimilar metal assemblies, complex thin plates: sandwich structures, honeycomb structures, etc. Due to its high vacuum and temperature, it can also be used for sintering and heat treatment of other workpieces.

750°C Aluminum-based Vacuum Brazing Furnace (Stainless Steel Chamber)

This is a vacuum brazing furnace suitable for low melting point workpieces made of aluminum alloys; it can also be used as a vacuum furnace for low-temperature sintering and heat treatment.

Features of Aluminum-based Vacuum Brazing Furnace

  • Equipped with a stainless steel metal furnace chamber and electrically heated alloy tube, the rated temperature can reach up to 750°C.

  • Electrically heated alloy tube with uniform heating around, achieving high furnace temperature uniformity up to ±5 degrees.

  • Clean stainless steel furnace chamber, equipped with mechanical pump + diffusion pump vacuum unit, cold vacuum level 10^(-3) Pa; working vacuum level 10^(-2) Pa.

  • Compared to molybdenum foil vacuum furnaces, this electric furnace offers lower power and cost, making it economically practical and ideal for low-temperature brazing.

  • Aluminum-based Vacuum Brazing Furnace Optional Accessories

  • External rapid cooling system; from brazing temperature to 180 degrees, less than an hour.

  • Stainless steel multi-layer material racks, convenient for placing multi-layer brazing workpieces.

  • Low-temperature aluminum-zinc alloy flux.

1200°C CNC Tooling Vacuum Brazing Furnace (Ceramic Fiber Liner)

This series of brazing furnaces is widely used for welding various small-sized ultra-hard materials, primarily for hard alloy cutting tools (PCD tools, PCBN tools, CVD tools, CBN tools, engraving knives, etc.), drilling bits, stainless steel brazing, single crystal welding, ceramic metal brazing, dissimilar metal components, and complex thin plates: sandwich structures, honeycomb structures, etc.

1200℃ CNC Tooling Vacuum Brazing Furnace Features

  • PLC full automation control, with the option to switch to manual control. Features a 10-inch high-definition touch screen, 50-stage programming, 30 program storage, simple operation, and continuous production capability.

  • Exportable temperature and vacuum curves available.

  • Welded workpieces feature clean and attractive surfaces, are environmentally friendly, and free of oxidation; double-layer stainless steel platforms allow for the placement of more welding materials.

  • Utilizing both ring and bottom heating, the welding strength is up to 2-3 times higher than that of conventional high-frequency welding.

  • High production capacity, capable of welding over 600 pieces at a time (taking CNGA1204 as an example)

  • Offering craftsmanship, 20 years of technical support, ensuring the production of quality products.

  • The vacuum system consists of a direct-coupled pump and a diffusion pump, achieving a working vacuum level of 10^(-3).

Optional Accessories

  • Chilled Water Unit

  • Vacuum Oven

  • Ultrasonic Cleaning Machine

  • Soldering Paste & Flux

Soldering Process: Ultrasonic Cleaning → Apply Solder Paste → Vacuum Drying → Vacuum Soldering

1350°C Silver/Copper/Nickel-based Vacuum Brazing Furnace (Molybdenum Foil Hearth)

This vacuum brazing furnace operates at temperatures up to 1350°C; suitable for high-temperature vacuum brazing using silver/copper/nickel-based brazing agents. It can also be used for sintering and heat treatment of other workpieces.

1350°C Silver/Copper/Nickel Alloy Vacuum Soldering Furnace Features

  • Utilizing molybdenum foil as the metal furnace chamber and molybdenum heating strips as heating elements, temperatures up to 1350°C can be achieved.

  • The molybdenum heating belt is circularly distributed inside the furnace, with radiant heating around the periphery, ensuring high uniformity of the furnace temperature, which can reach ±5 degrees.

  • Clean molybdenum foil furnace chamber, equipped with a mechanical pump + diffusion pump vacuum unit, cold vacuum level 10^(-3) Pa; working vacuum level 10^(-2) Pa.

  • As needed, inert gas can be injected for accelerated cooling.

  • Optional accessories for 1350℃ silver/copper/nickel-based vacuum brazing furnace

Due to the slower cooling rate of conventional brazing furnaces, it severely affects production efficiency. To accelerate the cooling speed, our company, with years of production experience, has developed a rapid cooling system for vacuum brazing furnaces. The high-temperature nitrogen inside the furnace is forcibly extracted by the vacuum blower, then cooled down in a cooling water tank before
The material is sent back into the furnace by the vacuum blower. This rapid back-and-forth cycle achieves a quick cooling effect.

  • External rapid cooling system; from soldering temperature to 180 degrees in less than one hour.

  • Stainless steel multi-layer material racks, convenient for placing multi-layer brazing workpieces.

  • High-quality American imported welding flux.

Technical Specifications

Rated Temperature750℃ / 1200℃ / 1350℃
Temperature gauge● PLC or AI-based PID gauges for automatic temperature control. Bi-directional reverse parallel可控硅 voltage regulation ensures precise control of the electric furnace temperature, with a flow limiting function. Prevents voltage instability leading to sudden high current and tripping, as well as damage to electrical components.
● 51-stage programming curve, automatically heats up, maintains temperature, and cools down according to preset programs. One-touch operation, no need for on-site staff.
● Self-tuning feature for built-in temperature control parameters.
● Features over-temperature alarm, thermocouple breakage alarm, and automatic power supply cutoff for reliable protection.
Temperature Control Accuracy±1℃
Rechargeable gasArgon, nitrogen, and other inert gases
Heating ElementAlloy tube (750℃), resistance wire (1200℃), molybdenum heating strip (1350℃)
Furnace chamberStainless Steel (750℃) Ceramic Fiber (1200℃) Molybdenum Foil (1350℃)
Vacuum level6×10-3 Pa
Water Cooling RequirementAdditional cooling water system required
Furnace Shell Structure● Made of high-strength carbon steel, after pickling and phosphatizing to remove rust, electrostatic powder coating for an attractive and elegant finish.
● Double-layer air-cooled furnace shell, with 2-4 built-in cooling fans, ensuring the surface temperature of the shell is below 60℃.
Product WarrantyFrom the date of self-inspection, the entire high-temperature box furnace is provided with a one-year free warranty. In case of any issues with the equipment, on-site repairs will be conducted, and lifetime technical support is offered!
2. After the warranty period, components are offered at cost price.


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Unit Price $100000.00 / Tai
Sales None
Delivery Shanghai3dayswithin
Stock 10TaiMOQ1Tai
Brand Dunai Heat Resistant
Power 6, 8, 10, 12, 15 kW
Application Fields Institutions, research laboratories
Variety Laboratory Furnace
Expiry Long Valid
Update 2023-09-25 15:38
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Denei Heat (Shanghai) Electric Furnace Co., Ltd.Published byVacuum brazing furnaceGallery Lib

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