The aluminum-plastic film separation equipment produced by Haozhe Environmental Protection is entirely mechanical in its separation process. Aluminum-plastic film separation equipment refers to the machinery that completely separates the aluminum and plastic materials of aluminum-plastic composite materials into metal and plastic. It employs a completely dry, physical separation method, causing no secondary environmental pollution, and offers good social and economic resource benefits.
The aluminum-plastic film separation equipment consists of a feeding conveyor, a shredder, a water-cooled mill, a high-voltage electrostatic separator, and dust removal equipment.
Usage: Scrap aluminum-plastic film, vacuum aluminum-plastic packaging bags, decomposition and separation
Processing Capacity: 300-1000 kg/h
Product Alias: Aluminum-plastic Film Separator or Aluminum-plastic Film Separation Equipment
Model: HZLS-300, HZLS-500, HZLS-800, HZLS-1000
Product Type: New
Customized Processing: Available
1.2 Aluminum-Plastic Film Shredder
The Aluminum and Plastic Crusher is made of tool steel and features specially designed blades, ensuring exceptional durability. The blade installation design is adjustable and extendable, allowing for multiple resharpenings after dulling, thus extending its service life significantly. The moving blade seat is designed with a stepped shearing pattern, which effectively decomposes the cutting force, resulting in a doubling of the cutting force. The material for the moving blade seat is high-grade tool steel, combining flexibility with rigidity, making it resistant to cracking or wear. It is securely fastened with high-strength steel screws (grade 8.8), ensuring a sturdy and durable structure. The main body of the Aluminum and Plastic Crusher is made of thick-walled steel material, preventing any degradation of mechanical properties due to long-term material crushing. The main shaft and both ends are precision-machined in one operation using a high-precision coordinate machine tool, guaranteeing concentricity and verticality errors no greater than 0.05MM. Each component is set with a datum hole and surface for both rough and fine machining, ensuring strong interchangeability and high precision.
Aluminum-plastic granulator main features: Large diameter main shaft rotation, large capacity crushing chamber, unique shaft design with strong grip on hollow products, all cases are made of sturdy welded steel structures, with wide versatility. Depending on the type of crushing material, our company can provide different rotor designs, capable of crushing sprues, pipes, profiles, sheets, films, as well as large blocky gate materials. The models offer numerous advantages such as economy, durability, easy cleaning, and long service life. The blade material is made of wear-resistant and hard SKD-11 alloy blades. Large hollow thin-walled plastic products, large hollow packaging boxes, large plastic boxes, plastic frames, refrigerator shells, and TV plastic shells can be directly fed into the granulator without decomposition or flattening.
1.3 Aluminum-plastic film grinding machine:
3.1 Application Range of Aluminum-Plastic Grinding Mill:
This series of new aluminum-plastic grinding mills is a series developed by our factory through the absorption of domestic and international technology. They are suitable for low to medium-hardness PVC plastics, high-density PE, or other aluminum-plastic materials that have been successfully tested. Proven by practical operation in professional plastic product factories, adding 20%-30% calcium carbonate to the ground powder during the processing visit maintains the chemical and physical properties of the products at all new indicators without change, and the output can reach 300kg. Therefore, this aluminum-plastic grinding mill is an equipment that plastic product factories can use to reduce costs and save expenses, as well as to address the accumulation of waste products.
3.2 Features of Aluminum-plastic Milling Machine Equipment:
This aluminum-plastic grinding mill is a new type of mill independently developed by our factory, featuring the following characteristics:
(1) Compared to similar grinding mills, there is a significant increase in output at the same power level (20%-50% increase in production). Energy-saving;
(2) Added dust collection equipment, effectively reducing dust pollution.
(3) The design of the main fan discharge reduces the labor intensity of the operators.
(4) The main engine door is accessible, facilitating maintenance and replacement of tools.
(5) Utilizing dual air conditioning with Feng Shui principles, the internal working temperature of the machine is effectively reduced. The material developed is less prone to deformation, and it also facilitates the grinding of thermally sensitive plastics, allowing for the processing of certain PE and ABS materials.
3.3 Working Principle:
The machine's working part is the cutting disc. High-speed particles are partially crushed upon impact with the toothed plate, then extracted by suction. Larger particles continue to collide, get crushed, and are subsequently extracted. This reduces the cutting disc's load, improves the grinding efficiency, and also ensures uniform cooling of the powdered material.
3.4 Equipment Advantages:
The main advantage of this machine is its low temperature. By the heat equivalent: 860 kilocalories of heat are converted after working for one hour. The machine features external exhaust ventilation. The air volume reaches 50m³/KW, removing most of the heat due to the temperature difference between the intake and outlet. A small portion of the heat is dissipated through water cooling. The requirement is that the incoming cold water temperature should not exceed 25°C, and the outgoing water temperature should not exceed 45°C. In summer, increase the cooling water flow appropriately to lower the temperature.
Number of blades: 1, Outer diameter: ±1 mm (483mm)
Gear Plates: 1 set of 12 pieces (Alloy steel, hardness 50°-58°)
Blades: 24 pieces (Diamond, hardness 52-55)
Main Motor Speed: 2950 rpm
Main Motor Power: 37KW, Belt Type: B, 2007mm
Blower: Model 9-19, 4#, equipped with a 3KW electric motor
Airflow Regulator: Model ZGF, equipped with a 0.75KW electric motor
Production: PVC 20-100 mesh, 180-280 kg/h
Dimensions: Entire machine (Length x Width x Height) 5900*1450*2900
Overall Weight: 1200 kg
1.4 High-voltage Electrostatic Separator
1. Production: 1-10 tons/day (varies with the quality/volume ratio of different materials)
2. Separation Materials: Various metals and plastics, or other impurities, such as aluminum-plastic, waste printed circuit boards, waste cables, ore sorting, various PET, PVC, PP, PS plastics, etc.
3. Sorting Efficiency: Impurities after electrostatic sorting can be less than 0.1%.
4. Dimensions: 1.7 meters in length, 1.5 meters in width, and 2.5 meters in height.
5. Power Supply: 220V AC/3A/50Hz and 380V power supply.
1.5 Pulse Jet Dust Collector
Pulse dust collectors remove dust from the filter medium (bag or cartridge) by blowing compressed air. Depending on the size of the collector, there may be several groups of pulse valves, controlled by a pulse controller or PLC. Each time, one group of pulse valves is opened to remove the dust from the bags or cartridges under its control, while the others continue normal operation. After a period, the next group of pulse valves opens to clean the next section. The collector is composed of parts such as the hopper, upper box, middle box, and lower box, with the upper, middle, and lower boxes forming separate compartments. During operation, the dusty gas enters the hopper through the inlet duct, with coarse dust particles falling directly to the bottom of the hopper. Fine dust particles, however, are carried upwards and into the middle and lower boxes by the gas flow, accumulating on the outer surface of the filter bags. The filtered gas then enters the upper box to the clean gas manifold and exhaust duct, where it is exhausted by the exhaust fan into the atmosphere. The cleaning process involves first shutting off the clean gas outlet duct of the compartment, causing the bags to be in a state without air flow (compartment stop wind cleaning). Then, the pulse valve is opened to use compressed air for pulse blowing cleaning. The closure time of the valve is sufficient to ensure that the dust detached from the filter bags after blowing settles into the hopper, preventing the dust from reattaching to the surface of adjacent bags. This ensures thorough cleaning of the bags and is controlled automatically by a programmable controller for the exhaust valve, pulse valve, and ash discharge valve, etc. The dusty gas enters through the inlet, and as it passes through the hopper, some large particles are separated out due to inertia and gravity, falling directly to the bottom of the hopper. After passing through the hopper, the dusty gas enters the filter bag filtering area of the middle box, where the gas passes through the bags, and the dust is trapped on the outer surface of the bags. The purified gas then enters the upper box through the filter bag opening and is finally exhausted through the outlet.
Section II: Environmental-friendly Aluminum-Plastic Separator, Separation Equipment, and Separator Application Range:
Environmentally friendly aluminum-plastic separator, separation equipment, and separator can separate various conductive and non-conductive materials, as well as metals from non-metals. They are mainly used for waste printed circuit boards (copper and PCB), aluminum-plastic panels, milk bags, Wahaha bottle caps, aluminum-plastic pipes, aluminum foil paper, and metal ore separation, with remarkable separation effects. As cities discard a large amount of waste annually, using aluminum-plastic separation equipment can transform these waste materials into valuable resources, eliminating secondary pollution. The separation method used is environmentally friendly and energy-saving, resulting in significant investment recovery.
Section 3: Features of Environmental-friendly Aluminum-Plastic Separator, Separation Equipment, and Separator
1. Scrap Aluminum and Plastic Recycling Equipment (Aluminum and Plastic Separator) can completely separate aluminum from plastic, achieving comprehensive utilization goals with significant economic benefits. Moreover, it operates dust-free and without secondary pollution.
2. The equipment features a multi-machine assembly structure, where a single feed is processed by multiple machines. It is equipped with automatic conveyance, soundproofing technology, cooling systems, etc., to achieve metal and plastic separation and recycling.
3. Waste aluminum-plastic recycling equipment features low noise, high yield, and strong innovation. The aluminum-plastic separator can maintain the original quality of the aluminum in aluminum-plastic boards and other waste materials, while also recycling plastic, offering significant economic benefits.
4. Aluminum-plastic recycling equipment (aluminum-plastic separator/aluminum-plastic separation equipment) utilizes high-voltage electrostatic separation technology, achieving a metal recovery rate of over 98%.
5. The equipment also features our independently developed three-in-one dust removal unit, which includes three stages of dust removal: cyclone dust removal, bag dust removal, and air purifier dust removal, effectively addressing the issue of dust pollution.
Appendix: Market prospects for environmentally friendly aluminum-plastic film separator machines, separation equipment, and separators.
With the development of the times, aluminum-plastic materials have been widely used in various fields of human life, but none have been reasonably recycled. Our company's waste aluminum-plastic processing equipment can be applied to the crushing and separation of various aluminum-plastic mixed materials, including decorative material aluminum-plastic panels, aluminum-plastic scrap, aluminum-plastic pipes, composite aluminum-plastic wire materials, Wahaha bottle caps, and composite aluminum-plastic strips.
IV. Environmental-friendly Aluminum-plastic Film Separation Machine, Separation Equipment, Principle of Operation:
Aluminum-plastic composite materials contain PVC, and with their unique two to four-chamber structure, both the inner and outer layers are coated with aluminum alloy, providing thermal insulation. The heating and separation method utilizes this feature, but it also produces smoke and dust, which is not ideal; and some separation methods are even less environmentally friendly. The shredder reduces the aluminum-plastic material to particles below 1.5mm in size. Due to the significant difference in softening points between the two materials, this mixed particle blend is highly suitable for separation by a high-voltage separator. With the addition of a dust removal system, there is no dust and the purity of the separation is high. The advantage of this production line is that the separated aluminum and plastic particles can be directly sold on the market, which is unattainable by other methods.
V. Features of environmental-friendly aluminum-plastic film separator, separation equipment, and separator:
1. High automation, easy operation, and stable performance.
2. Low power consumption, minimal noise, small footprint, and no dust pollution.
