Purpose:
Emulsifying tanks are suitable for the production of industrial products such as food, chemicals, dyeing, and printing inks. They are particularly effective for preparing emulsions of materials with high base viscosity and high solid content.
(1) Industrial Products: Syrups and more
(1) Food Industry Products: jams, butter, margarine, etc.
(3) Chemical Industry Products: Chemicals, synthetic adhesives, etc.
(4) Dyed Industrial Products: Pigments, Titanium Dioxide, etc.
(5) Printing Inks: Color Inks, Resin Inks, Newsprint Inks, etc.
(6) Other: Pigments, waxes, paints, etc.
Structure:
The equipment consists of an emulsifying kettle, an emulsification system, a mixing system, a temperature control system, a cooling system, a heating system, a safety system, as well as pipes and valves, etc.
Technical Specifications：
Model | 30L | 50L | 100L | 200L | 500L | 1000L | 2000L | 3000L | 5000L | 10000L | 50000L |
Diameter | 300 | 300 | 400 | 500 | 700 | 900 | 1200 | 1300 | 1500 | 1800 | 3100 |
Heightmm | 1600 | 1700 | 2000 | 2300 | 2600 | 3000 | 3800 | 4300 | 4500 | 5300 | 8000 |
Fill Volume | 65%-80% | ||||||||||
Internal Can Pressure Mpa | ≤0.1 | ||||||||||
Jacket Pressure Mpa | ≤0.1 | ||||||||||
Cooling Method | Sleeve | Pipe | |||||||||
Stirring Speed rpm | 0--60 | ||||||||||
Emulsification Speed rpm | 2800 | ||||||||||
Motor Power kw | 1.1 | 1.5 | 1.5 | 2.2 | 3 | 4 | 5.5 | 7.5 | 15 | 22 | 50 |
Features:
1: The hybrid system utilizes single or double-sided scraping mixing to meet various process requirements.
2: Variable Frequency Speed Control
3: Materials can be heated or cooled according to process requirements
4: Electric Heating or Steam Heating
5: Various types of mixed blades are suitable for producing different product types.
6: Made of imported SUS304 or SUS316L stainless steel.Mirror-polish the drums and pipes.
7: Bottom-mounted disperser heads and FLUKO pipeline emulsifying heads are optional, accelerating material dissolution and emulsification.
8: The stainless steel electric control cabinet can fully monitor equipment operation, displaying data such as temperature and mixed speed.
9: High-speed dispersion (homogenizer) for intensive mixing and dispersion of thick, solid, and liquid materials.
Manufactured CansJapanese Chemical Mixing VesselDetergent Mixing BoilerDetergent Blender Tank
Installation:
1 Place the machine on a flat surface and check if it is stable; if not, adjust the legs to stabilize it.
Please check if it is heated by steam or electricity.If using steam heating, connect the steam pipe flange to the steam boiler pipe and install a safety pressure valve. Pay attention to the steam pressure during heating and connect the steam trap valve.
If the machine is heated by electricity, connect the electric heater to the control box according to the electrical diagram.
3 Wire the motor and temperature sensor to the control box according to the electrical diagram
4 Check all gauges and sensors for proper operation
Clean the water tank before 5 work hours
Note:
Always be mindful of pressure and temperature while working, adhering to the parameter requirements.
Installation Image:
Finished Products:
