High-temperature nano ceramic coating300MWApplications on boiler units
The Xuchang Infrared Technology Research Institute Co., Ltd. is located on Yongxing East Road in the Xuchang High-Tech Industrial Development Zone (Zhongyuan Electrical Valley) in Henan, Xuchang. Its predecessor was the Xuchang Infrared Technology Research Institute, and it is currently one of the influential infrared heating research institutions in China. Over the years, Infrared Institute has undertaken more than 40 national, provincial, and municipal scientific research projects, winning over a dozen scientific research achievements at various levels. Among them are infrared non-ferrous metal melting technology, infrared ceramic tunnel kilns, direct-heat infrared radiation panels, high-temperature infrared radiation coatings, and other products. The infrared fur drying machine, infrared static flocking drying complete set of equipment, and transferable flocking machine have been awarded the Second Prize of Henan Province Science and Technology Achievement, provincial and municipal high-tech products, national utility model patent, and invention patent. Additionally,“Solar Concentrated Heating Project” 、“Infrared radiation pipeline heating equipment”、“Rapid Infrared Radiation Heater”All have won the second prize in city-level scientific and technological achievements. Infrared self-control variable-temperature furnace, direct-heat infrared components,XWGTModel High-Temperature Infrared Radiant Coating88Named as Henan Province's Recommended Energy-saving Project annually, and awarded the Third Prize in Science and Technology Progress of Xuchang City.2002In the year, we developed and produced nano low-temperature infrared radiation coatings.
Through a presence in300MWBoiler heating surface tubes coated with high-temperature nano-ceramic coating,Addressing the fouling and slagging issues during boiler operation,Wear,High-temperature corrosion issues,And from energy-saving,Economic,Safety,An analysis of the impact of high-temperature nano-ceramic coatings on boilers from an environmental and other perspectives.The results indicate:Boiler heating surface tubes now offer enhanced resistance to high-temperature corrosion and scaling.,Boiler operation safety,Economic efficiency has been enhanced.,And offers certain environmental benefits.. Energy Efficiency Ratio5%-20%
Industrial boilers and kilns are widely used and numerous in enterprises, yet they have low efficiency and severe energy consumption waste, presenting significant potential for energy-saving. Far-infrared energy-saving coatings are extensively applied in Europe and the US in various industrial boilers and kilns across multiple industries such as power plants using coal, oil, gas, and electricity, steel production, urban heating, and chemical processing. These coatings, including electric furnaces, heating furnaces, annealing furnaces, hot air furnaces, coal powder furnaces, fluidized bed furnaces, and chain furnaces, demonstrate remarkable energy-saving effects and are highly recommended!
Xuchang Infrared Institute's developed and produced far-infrared energy-saving coatings have global performance.lFirstly, the current far-infrared energy-saving coating spray on the inner wall of furnace kilns can increase the blackness of the inner wall, improve the absorption and emission rates of the refractory lining for infrared radiation, and ensure uniformity of the radiation and temperature fields, alter the infrared heating spectral distribution, and enhance the refractory lining's performance.1-5umFrequency band, enhancing the effective absorption of workpieces or radiation surfaces. Greatly enhances the heat exchange process within the furnace, rapidly heating the workpiece, shortening the production cycle, and improving the thermal efficiency of the furnace. Can reduce the surface temperature of the kiln.5-45℃Increase the internal temperature20-150℃Low energy efficiency rate5%Above, and can extend the service life of the furnace and refractory insulation materials.2-5A wide range of industrial furnace infrared high-temperature radiation coatings has been developed to accommodate different operating temperatures (high, medium, and low-temperature furnaces) and various furnace linings (such as acidic, alkaline, neutral, lightweight, heavy-duty refractory bricks, castables, and refractory fibers), catering to the diverse needs of industries including metallurgy, chemicals, petrochemicals, machinery, and ceramics for their industrial furnaces and boilers.
Xuchang Infrared Institute will continue to focus on the research and development of infrared radiation heating technology to enhance safety.qEfficiency, reliability, and system lifespan, providing for you,zPure infrared heating technology solutions.
