100-ton electronic weighbridge composition and structural characteristics

Scale Platform

1) The weighing platform meets the requirements for overall compressive strength, bending strength, and torsional characteristics, with partial strength and stiffness also up to standard. The quality is reliable and maintains stability over the long term. The weighing door panels are made of high-quality Q235 δ stainless steel sheets, ensuring that the countertop surface is unperforated to prevent the drawbacks of reduced compressive strength and internal structural stress caused by drilling. It possesses adequate elongation and compressive strength, excellent ductility, and forgeability, making it easy for stamping dies and welding.

2) Weighbridge Design Standard for Compressive Strength: The stiffness of the weighing platform at full scale is less than 0.08% (the national industry standard is 0.5%), with a higher bending stress of 130 MPa, significantly lower than the tensile strength of commonly used stainless steel sheets at 390 MPa, thereby ensuring the long-term application of the electronic weighbridge.

3) The weighing platform control module design has been standardized, with the controllers supporting similar arm lengths (similar to rectangular settings). In practice, the controllers support evenly, and there is little deviation in the weighing calibration for overloaded conditions.

4) The controller features more support points, with an application load of one-third of the controller's capacity, strong resistance to touch damage and impact force, ensuring long-term precision and service life.

5) Maintenance and convenience are emphasized, with customers enjoying cost-effective maintenance expenses.

6) The Taiwan model utilizes a 400mm U-shaped 6-way design, cold rolled thin plate assembled, and features a range of machinery such as excellent bending hydraulic press brakes, large and medium-sized pre-curved machines, plasma cutters, and CNC machine cutting tables. These are produced with over-automated, modular design and manufacturing, ensuring high precision, thereby enhancing the accuracy of weight measurement for the scales.

7) The introduction of large and medium-sized U-shaped clip special-purpose multi-channel automatic welding machines enables simultaneous welding of multiple U-shaped beams. The welding finish is aesthetically pleasing, and we use excellent CO2 shielded welding and automatic arc welding to enhance both product quality and welding efficiency.

8) On the coating front, we have chosen epoxy zinc-rich paint, which offers robust ink, better resistance to wear and tear, higher breakdown voltage, and enhanced anti-corrosion capabilities.

● U-shaped beam -- large and medium-sized folding machine for thick steel plate sheet bending forming

● Machine Components – Large and Medium-Size Plasma Cutting Machines, Fiber Laser Cutting Machines for Thick Steel Plate Internal Parts

● Structural Design -- Large and medium-sized pre-camber machines for U-shaped beam internal electric welding

● Welding of Weighing Body - Automatic Welding Machines for Large and Medium-sized CNC Machining Equipment for Welding Weighing Bodies and U-Shaped Beams

● Welding of Weighing Body Components -- Precision robotic welding for linear seam welding

Seam Welding in Control Panels – Technical Specialization in Seam Welding

● Body Painting -- Utilizes epoxy zinc-rich paint, offering robust oil film, high wear and tear resistance, and improved corrosion resistance.

● Original Factory Inspection – Rigorous testing of the electronic weighbridge in accordance with international metrological inspection standards

After-Sales Maintenance Service

Our company offers comprehensive service and consulting, including site selection, foundation guidance, installation adjustment, safety operation training, and troubleshooting throughout the application process. We uphold a triple service promise, ensuring all product quality meets national and industry standards. The bare machine comes with a free 1-year warranty, and lifetime maintenance (excluding man-made factors and natural disasters within the warranty period, such as lightning strikes). Should any issues arise during the application, we will respond immediately upon receiving customer notification and dispatch maintenance services.