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Shoufeng Automatic Image Measurement Instrument VMS-4030E Visual Measurement System
An Automatic Image Measurement Instrument is a type of Coordinate Measuring Machine, also known as an Image Measurement Head Coordinate Measuring Machine. Below is a detailed introduction to the Automatic Image Measurement Instrument:
The automatic image measuring instrument utilizes an optical microscope to image the test object at a free magnification, then transmits the magnified image of the measured object to the computer connected to the instrument via a CCD camera system for non-contact detection, capable of measuring the geometric dimensions of various complex workpieces. It is a 3D optical coordinate measuring instrument based on the optical projection principle, integrated with modern photoelectric technology and computer processing technology, which achieves targeting of the test piece's edge contours and realizes length and height size measurements.
An automatic image measuring instrument typically consists of six main components: mechanics, optics, image acquisition, computer processing, and measurement software. Its main mechanical structure, known as the frame, includes the working platform, columns, bridge frame, and housing, primarily available in column and gantry styles. The instrument is also equipped with a zoom objective lens and various lighting sources, such as bottom light, top light, and ring lighting, to accommodate different measurement requirements.
High Precision: Measured through high-resolution cameras and computer vision technology, particularly suitable for measuring small and precision parts.
Non-contact measurement: Utilizes optical detection to avoid deformation and measurement errors caused by contact measurement, especially important for workpieces prone to deformation.
Versatile: Capable of easily measuring various complex shapes of workpieces, with no strict positioning required for the workpieces, enhancing the flexibility of measurement.
High degree of automation: Equipped with highly intelligent and automated features, it can automatically complete processes such as focusing, point selection, and measurement synthesis, enhancing measurement efficiency and accuracy.
Strong data processing capability: Capable of organizing, analyzing measurement data, and exporting it in a universal format for easy data sharing and production decision-making by enterprises.
The automatic image measuring instrument has certain environmental requirements; it needs to strictly control the ambient temperature (20℃±1℃) and humidity (between 30% and 80%). Additionally, it should be avoided placing it in environments with strong light or direct sunlight to prevent affecting measurement accuracy.
Application Fields: Widely used for large-scale and rapid testing of PCB boards, mobile phone accessories, connectors, and mechanical parts, as well as in industries such as machinery, instruments, electronics, and light industry. Also suitable for schools, research institutions, and metrological inspection departments.
Routine Maintenance: Regular cleaning of parts such as guides, shafts, and screws is necessary to prevent dust and impurities from affecting measurement accuracy. When not in use for an extended period, control the indoor temperature and humidity, and check that the power and gas sources are functioning properly.
Section 6: Specifications and Parameters
Instrument specifications Technical Specifications | VMS-3020E | VMS-4030E | VMS-5040E | |
Measurement Range | X(mm) | 300 | 400 | 500 |
Y(mm) | 200 | 300 | 400 | |
Z(mm) | 200 | 200 | 200 | |
Workbench | Metal countertop size (mm) | 460ⅹ360 | 560ⅹ460 | 660ⅹ560 |
Glass Top Size (mm) | 329ⅹ229 | 429ⅹ329 | 529ⅹ429 | |
Instrument Weight (kg) | 260 | 320 | 480 | |
外形尺寸: Dimensions Dimensions: (Length x Width x Height) (mm) | 760ⅹ560ⅹ960 | 910ⅹ660ⅹ960 | 1060ⅹ760ⅹ960 | |
Instrument Accuracy | Measurement Accuracy | X,Y Axle ≤ (3+L/200) μm Z-axis ≤ (5+L/150) μm | ||
Repeatability accuracy | ≤2μm | |||
X,YBidirectional segment accuracy | ≤2μm | |||
XY, Z Grating Resolution | 0.001mm | |||
Imaging System | Zoom Objective Magnification | 0.7～4.5X | ||
Total Video Magnification Ratio | 30X～180X | |||
Object Field of View | 7-1.1mm | |||
Measurement Software | SoftwareInspect3D | |||
Software Features: 2D2.5D Element Measurements: Points, Lines, Circles, Arcs, Ellipses, Distances, Angles, Rectangles, O-Rings, Grooves, Open Cloud Lines, Closed Cloud Lines, Concentricity, Depth, Parallelism, Symmetry, Perpendicularity, Height, Plane Distance, Inclination. 3DElement Measurement: Cylinders, Cones, Spheres, etc. Combined Elements Measurement: Distance between two points, distance between two lines, distance from point to line, distance from point to circle, distance from line to circle, distance between circle centers, intersection point of two lines, combined angle, angle bisector, midpoint of two lines, circle formed by three points, tangent points of line and circle. | ||||
Power Supply | 110V(AC) ~220V(AC) 50Hz Total Power: 1000W | |||
Application Environment | Temperature: 20±5Humidity: 45%-65% | |||
Section 7: Instrument Advantages and Features:
Imaging System | CCD Camera | Colorful 1/3" High-definition Camera |
Optical Lens | Multi-layer Optical Coating, 0.7-4.5X HD Zoom Lens (Shining Star) | |
Advantages and Features: The imaging system features high-resolution color CCD, excellent imaging quality, clear and realistic, and rich in color. Optical lenses are made with high-quality optical components, featuring multi-layer optical coating, oil resistance, corrosion resistance, minimal optical attenuation, and maintain brightness and clarity even after long-term use. | ||
Light Source System | Surface finish | Smart Programmed Five-Ring Eight-Zone Light Source (Imported from the USA: GREE LED Chips) |
Contour lighting | Smart-controlled LED parallel light source | |
Advantages and Features: Imported LED ring cold light source with five rings and eight zones design, with infinite adjustment, delicate and soft light, and bright and clear surface imaging. Clear imaging, distinct edges, especially precise for measuring shafts and curved workpieces. | ||
Transmission System | Guide Rails (X-Y axis) | Crossed Guide Rails (Anti-Slither Type) (Brand: LB) |
Guideway (Z-axis) | 25 Linear Rails, Double Track with Four Sliders (Brand: Taiwan TBI) | |
Ball screw | 20 Grade Grinding Ball Screw (Brand: Taiwan TBI) | |
Transmission Structure (XY-axis) | The design structure employs an overall coplanar configuration, with the transmission structure and guide rail mounted on a single platform, and installed horizontally in the forward direction (without joints or lateral fixation). | |
Transmission Structure (Z-axis) | Utilizing a central drive structure, the screw is positioned between the two guide rails, driving four sliders to move up and down. | |
Controller | CNC Full-Closed-Loop Controller (Four Axes) | |
Servo Motor | XY utilizes a high-inertia full-closed-loop servo motor, while the Z-axis is equipped with a high-inertia clamping servo motor (Brand: Nidec, Japan). Motor Driver: Intelligent Adaptive | |
Installation Structure | XYZ features: Double-sided fixed method with BK ends + BK ends, with double angular contact ball bearings integrated in the BK fixed seat. | |
Advantages: High wear resistance, high precision, fast speed, stable and consistent precision, and high stability. | ||
Grating Gauge | Grating resolution 0.001mm (HaiBo) | |
Damping System | Vibration-absorbing foot | Outer Diameter: 120mm, Thickness: 40mm, Quantity: 4 pcs |
Total carrying capacity | 6 tons | |
Key Features: The shock absorber configuration ensures that the instrument maintains higher precision, speed, and stability in vibration-prone operating environments or during high-speed operation. | ||
Glass Table Top | Flatness | ≤0.02mm |
Key Features: Optical glass, manufactured by the micro-float process, precision ground, offering high flatness and light transmittance. | ||
Workbench | Materials | High-strength aviation aluminum |
Structure | Three-layer full size | |
Process | Natural aging, processed in time and sequence | |
Assembled | Nikon Optical Collimator Calibration Accuracy | |
Advantages: Three-layer workbench design, high-strength aviation aluminum alloy material, treated with special processing techniques, which ensures strong hardness and stability both internally and externally. The long natural aging process eliminates the changes in internal stress of the workbench, resulting in extremely stable physical properties. | ||
Base支柱 | Materials | Body Jinan Qing Grade Natural Granite Material |
Accuracy | 00-grade | |
Advantages: The base and column are made of high-precision natural granite with 00-grade grinding treatment, ensuring stable physical properties and no internal stress changes. This results in the three axes having identical temperature characteristics and expansion coefficients, guaranteeing the longevity, reliability, and stability of the instrument's accuracy. | ||
Shoufeng Automatic Image Measurement Instrument VMS-4030E Visual Measurement System
Section 8: Instrumentation Configuration
E-Type | ||||
Project | Serial Number | Part Number | Technical specifications and performance | Brand |
Imaging System | 1 | CCD Camera | Color 1/3" High-definition Camera | Constone |
2 | Optical Lens | Multi-layer Optical Coating, 0.7-4.5X HD Zoom Lens | RexStar | |
Light Source System | 3 | Surface finish | Five-Ring, Eight Districts | American GREE LED beads |
4 | Contour lighting | Parallel Light | ||
Transmitted Active Please provide the Chinese content to be translated. Unified | 5 | Controller | Quad-axis full-closed-loop | |
6 | Servo Motor | High-precision full-closed-loop servo motor | Nidec of Japan | |
7 | Driver | Smart self-diagnostic driver | ||
8 | Linear Guide Rails | Grind P Grade | 中国台湾TBI | |
9 | Crossed Rail | Grind P-grade antireversal | LB | |
10 | Ball screw | Grind C3 grade | 中国台湾TBI | |
11 | Motor Mount | Integrated C3 Grade Angular Contact Ball Bearing | ||
12 | Bracket | Integrated C3 Grade | ||
13 | Nut seat | Grinding-grade steel | ||
14 | Joystick | 3-axis | ||
15 | Limit switch | WC5 | Bontos | |
Grating Scale | 16 | Grating scale | Resolution: 0.001mm | |
Glass | 17 | Glass | 329*229mm | Optical Glass |
Workbench | 18 | Material | High-strength aerospace aluminum alloy | China Aluminum |
19 | Structure | Three-layer full size | ||
Base pillar | 20 | Base | 00 Grade Natural Granite | Jinan Qing |
21 | Pillar | 00 Grade Natural Granite | ||
Vibration Reduction | 22 | Vibration Dampening | High-stable double-layered shock-absorbing platform | |
Computer | 23 | Computer | Intel i3 processor, 256GB SSD | Dell |
Monitor | 24 | Monitor | 21.5-inch monitor | |
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