Tool and Equipment Management System

One, System Overview

All-digitalElectrical Safety Equipment Mechanical Property Test MachineThis specialized testing equipment is designed to evaluate the tensile properties of electrical machinery. It is composed of two main parts: a hydraulic control system and an industrial control system. The hydraulic control system boasts an aesthetically pleasing design, a rational and safe structure, and high technical content. The industrial control system operates using a computer, integrating functions such as signal collection, conversion, processing, data calculation, database management, real-time display, and control of executing elements. It is widely applicable for the safety testing of electrical safety tools (such as large belts, small belts, safety ropes, etc.), tensile tests for various lifting tools like cables, slings, double hooks, and pulleys, and can also conduct static load tests on mechanical components such as lines, fittings, and insulating porcelain bottles.

The system features the following functionalities:

1The force value of the tested piece and the test duration can be manually set.

2Automatically compensates for the rated force value of the tested component.

3Automatically completes the inspection process for the items being tested.

4Automatically records test data for the tested items, and allows for inquiry and printing.

5Automatically prints the test report for the tested items (printer optional).

This system boasts high automation, high testing accuracy, robust control functions, ease of operation, user-friendly interface, and reliability. Implementing this system will greatly....Dati Enhances Inspection Efficiency.

Section II: Working Principle

During operation, the test piece is connected to a force sensor and an oil cylinder at one end, and to a loading frame at the other. As the test commences, the hydraulic pump is activated, stretching the test piece through the movement of the oil cylinder. The force sensor measures the force exerted on the test piece, and the measured signal is processed through the pre-polarizer..The expanded input is processed by an industrial control computer, which compares the measured force values with the set values. Based on different operating conditions, it controls the start-up and conversion of the hydraulic pump. Once the set time elapses, the hydraulic cylinder stops operating and releases the measured component. During this process, the sensor signals are collected, filtered,A/DData processing, such as hydraulic pump control, is executed by industrial computers. Simultaneously, the screen displays the force curve of the measured part in real-time, records measurement data during the testing process, and stores it in the form of historical record tables, allowing users to query and print data of the tested parts.

III. System Components

The system consists of a hydraulic system and a control system.

The hydraulic system is composed of three parts: the load-bearing frame, sensors, and the hydraulic station.

The industrial control system is housed within the control cabinet, encompassing six components: a monitor, keyboard, mouse, industrial computer, data collector, and electrical control.