Numerically Controlled Middle Slot Welding Special Machine (Zhengmei Machine)
The CNC middle groove welding machine is primarily used for surfacing and熔覆a wear-resistant layer on the angular welds of the middle groove in coal machinery. Its applications and features are as follows:
Based on the nine-axis CNC system, we have developed a secondary version that can expand functions according to process requirements at any time. This machine serves multiple purposes, covering common welds on the central groove, such as 12mm, 15mm, and 18mm internal and external corner welds, as well as diamond, zigzag, and H-shaped surfacing welds.
2. In response to characteristics such as large manufacturing errors in conveying troughs, irregular shapes, and severe wear during on-site repairs, we employ a teaching method to locate the welding path轨迹. This significantly reduces the precision requirements for workpiece positioning. Once the workpiece is hoisted onto the worktable and the start and end points of the teaching welding path are set, welding can begin. For multi-layer, multi-pass surfacing, only the first welding seam needs to be taught. For surfacing welds, only the starting points of the polygonal shapes are taught, saving a considerable amount of teaching time compared to teaching each seam on a six-axis robot. A common surfacing pattern library is available, allowing direct retrieval of patterns for welding corresponding shapes. The welding process library is comprehensive, enabling direct retrieval of library parameters, matching welding path offsets, welding speed, current, and voltage, with simple operation.
3. Large span, accommodating 6 sets of workpieces simultaneously, featuring a foldable dual-water-cooled welding torch, with multi-layer and multi-pass weld overlay, achieving approximately a 30% efficiency increase over traditional equipment. Welding 12mm corner joints, 19-22 parts can be produced in 12 hours, significantly exceeding the traditional equipment's output of 13-15 pieces.
Equipment Name:Mid-section groove welding machine, hollow welding machine, coal machinery, wear-resistant layer surfacing machineSurface熔覆焊, Middle Groove Displacement Machine, Middle Groove Flipping Machine, Groove Side Welding Machine
Application Scenario:Structural WeldingMedium Plate、Base welding, groove side and inner base side straight seam welds (including chisel welding), and cabinet assembly welding.
· Wear-resistant reinforcement:Medium Plate、Plasma Coating on Base Plate Surface, Wear-Resistant Alloy Cladding (Diamond Pattern)、Zigzag surfacing.
· Remanufacturing:Old Groove Repair, Internal Holes、Welding to repair holes and restore dimensions.
Text Description:The central trough welding machine is the core equipment for high-efficiency and high-quality welding of the central trough of coal mine scraper conveyors, compatible with medium plates.、Base plate weldment, inner groove side straight seam welding, abrasion-resistant overlay welding, etc., improve efficiency, ensure quality stability, and reduce reliance on manual labor through automation and digital technology.
Equipment Features
High level of automationBased on the nine-axis CNC system, the secondary development can be expanded to meet process requirements at any time. Multi-functional, one machine for various uses.With industrial touch screens, operation is simple and intuitive, adjustments are easy and reliable. Some models are also equipped with wireless remote control boxes, reducing the failure rate.
High welding efficiency:Can perform double-welding simultaneously, with the welding gun being adjustable, significantly enhancing production efficiency while ensuring attractive weld bead shapes and high-quality welding.Wide span, simultaneous arrangement6 sets of parts, featuring collapsible dual water-cooled welding torches, multi-layer multi-pass surfacing, improving efficiency by approximately 30% compared to traditional equipment. Surfacing 12mm corner welds, 19-22 parts can be produced in 12 hours, significantly exceeding the traditional equipment's output of 13-15 parts.
AdaptableThe gun distance is adjustable, capable of accommodating welding on slots of varying widths. Some specialized machines support various welding processes, such as flat welding and掏焊, and can also be controlled through a multi-axis CNC system and teaching positioning function.Based on the secondary development of a nine-axis CNC system, it can be extended with functionality as per process requirements. Versatile in use, it covers common welds on the central slot, such as...12mm, 15mm, and 18mm inside and outside corner welds, as well asDiamond, zigzag, and I-shaped complex welds.
Precise control:The CNC system accurately controls welding parameters to ensure aesthetically pleasing and uniform weld seams. Some specialized machines are equipped with fully automatic positioners, enabling stable rotation of large middle slots for easy multi-angle and all-around welding.
Simple operation:For输送槽 manufacturing with large tolerances, irregular shapes, and severe wear during factory repairs, the teaching method is used to locate the welding path, significantly reducing the precision requirements for workpiece positioning. After the workpiece is hoisted onto the worktable and the starting and ending points of the teaching welding path are set, welding can begin. For multi-layer, multi-pass surfacing, only the first weld seam needs to be taught, and the starting points of the surfacing paths are taught for the polygons. This saves a substantial amount of teaching time compared to teaching each weld seam on a six-axis robot. A common surfacing pattern library is available, allowing direct retrieval of patterns for welding corresponding shapes. The welding process library is comprehensive, enabling direct retrieval of library parameters to match the welding path offset, welding speed, current, and voltage, with simple operation.
