Container and Corrugated Board Welding Special Machine

This specialized machine is a secondary development based on a 5-axis CNC system, utilizing laser scanning technology. It incorporates batch teaching programs and 5-axis interpolation联动. It is capable of welding containers, corrugated boards, and other wavy or straight seam workpieces. Key features include:

1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web panel in a single pass, generating the welding path.

2. Laser sensors can automatically filter out various light waves within the arc light band, ensuring that measurement results are not affected by arc light interference and can automatically eliminate measurement points that do not align with the actual trajectory.

3. Equipped with a continuous automatic swing function for the welding torch, akin to a robot's wrist, enabling the torch to reach all welding points without hindrance.

4. Equipped with manual teaching function, capable of storing teaching results into the CNC system, and for similar workpieces, welding parameters can be directly accessed.

5. Stores and allows direct access to over a dozen welding process parameters, streamlining welding operations and reducing the skill level required from the operator.

Equipment Name:Container and Corrugated Board Welding Special Machinecorrugated welding machines, corrugated web welding machines, automatic corrugated board welding machines, trailer corrugated board welding machines, double-barrel corrugated board welding machines

Application Scenario:For container manufacturing and van production、Automated specialized welding equipment for研发 trailer corrugated board welding scenarios, focusing on the automated welding needs of core seams such as straight seams, corrugated seams, and corner joints.。

Text Description:Core technologies including servo drive integration, automatic weld tracking, visual recognition, and intelligent welding control, customizable according to customers' production capacity requirements and workpiece specifications for single gun.、Dual Gun、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding, with the entire welding process automated, eliminating the need for manual handling of the welding gun. This significantly enhances welding efficiency while ensuring aesthetically pleasing weld seams and no missed welds.、Solder joints are void-free with minimal deformation, meeting high-precision welding standards for container and corrugated board products.

Features and Advantages:

Scenario highly compatible: Designed specifically for corrugated sheet structures, it offers precise matching for large、Small wavy panels, welding requirements for various wavy angles, compatible with container, van, refrigerated truck, and other corrugated board components. Customized to fit different component sizes and welding types.

·  High level of automationIntegrated Laser Vision Recognition、Arc tracking technology, capable of automatically identifying irregularly curved weld seams and precisely tracking weld paths, without the need for manual instruction or complex programming, allowing beginners to quickly master the operation; paired with an automatic walking mechanism and welding position adjustment, it achieves full automation from material loading to the entire welding process, significantly reducing manual intervention.

·  Welding Efficiency and Quality ExcellenceSingle Gun Support、Dual-barrel、Multiple-gun synchronized welding; some models can be completed in a single operation.4 soldering points, corrugated board full-sheet welding can be completed in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, offering an efficiency increase of over 150% compared to manual welding; servo motor precise driving, high accuracy of the welding gun positioning, effectively preventing misalignment and missed welds, resulting in even weld bead formation and significantly lower deformation compared to manual welding, substantially reducing subsequent polishing and repair costs.

·  Stable and durable, compatible with industrial production linesGantry style、Cantilever、Rack-mounted high-strength structural design, robust body rigidity, vibration-free operation, suitable for continuous factory use24-hour batch production requirement; core components selected with industrial-grade configuration, low failure rate, easy maintenance, and seamless integration with existing production lines for automated upgrade.

·  User-friendly, secure and reliableEquipped with a user-friendly interface, parameter visualization adjustment, and support for welding process parameter storage and recall, catering to the welding process requirements of different workpieces; features multiple safety protection devices to prevent accidental operation, ensuring the personal safety of operators, and meets industrial production safety standards.Memorizes tens of welding process parameters, enabling direct recall for welding completion, thus reducing the skill requirements for the operator.