Container and Corrugated Board Welding Special Machine
The specialized machine is developed on the basis of a 5-axis CNC machine control system, utilizing laser scanning and embedded batch teaching programs. It features 5-axis interpolation linkage, capable of welding containers and corrugated boards, as well as wave-like or straight seam workpieces. Key features include:
1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web in a single pass, generating the welding path.
2. Laser sensors can automatically filter out various light waves within the arc light band, ensuring measurement results are not interfered by arc light, and can automatically eliminate measurement points that do not match the actual trajectory.
3. Equipped with a continuous automatic swing function for the welding gun, akin to a robot's wrist, enabling the welding gun to reach each welding point without hindrance.
4. Equipped with manual teaching function, the teaching results can be saved into the CNC system. For similar workpieces, welding parameters can be directly accessed.
5. Stores dozens of welding process parameters, allowing for direct recall to complete welding, thereby reducing the skill requirements for the operator.
Equipment Name:Container and Corrugated Board Welding Special MachineWavy Welding Special Machine, Wavy Web Welding Special Machine, Corrugated Panel Automatic Welding Machine, Trailer Corrugated Panel Welding Machine, Double Gun Corrugated Panel Welding Machine
Application Scenario:For container manufacturing and van production、Automated specialized welding equipment for trailer corrugated board welding scenarios, focusing on the automated welding needs of core seams such as straight seams, wavy seams, and corner joints.。
Text Description:Advanced core technologies including servo drive integration, automatic weld tracking, visual recognition, and intelligent welding control, customizable according to customers' production capacity requirements and workpiece specifications.、Dual Guns、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding. The welding process is fully automated, eliminating the need for manual handling of the welding gun. This significantly enhances welding efficiency while ensuring aesthetically pleasing welds and no missed spots.、Soldering defects minimal, with extremely low deformation, meeting high precision welding standards for container and corrugated board products.
Features and Advantages:
Scenario highly compatibleCustom-designed for corrugated board structures, offers precise matching for large、Small wavy panels, welding requirements for various wavy angles, compatible with container, van, refrigerated van, and other corrugated board components. Supports customization for different component sizes and seam types.
· High degree of automationIntegrated Laser Vision Recognition、Arc tracking technology, capable of automatically identifying irregularly curved weld seams and precisely tracking weld paths, without the need for manual instruction or complex programming, allowing beginners to quickly master it; paired with an automatic walking and welding position adjustment mechanism, it achieves full automation of welding after material loading, significantly reducing manual intervention.
· Welding efficiency and quality, the best of both worldsSingle gun supported、Dual guns、Multi-gun synchronous welding, some models can complete in a single operation4 weld points, the corrugated board can be fully welded in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, achieving over 150% efficiency improvement compared to manual welding; servo motor precise driving, high accuracy of welding gun positioning, effectively preventing misalignment and incomplete welding, resulting in uniform weld seam formation, significantly lower deformation than manual welding, and greatly reducing subsequent polishing and repair costs.
· Stable and durable, compatible with industrial production linesGantry-style、Overhanging arm、Rack-mount high-strength structural design, with robust body rigidity, no vibration during operation, suitable for continuous factory use24-hour batch production required; core components are selected with industrial-grade configurations, featuring low failure rates, simple maintenance, and seamless integration with existing production lines for automated upgrades.
· User-friendly, secure and reliableEquipped with a user-friendly interface, parameters are visually adjustable. It supports storage and recall of welding process parameters, catering to the welding requirements of different workpieces; features multiple safety protection devices to prevent misoperation and ensure the personal safety of operators, in compliance with industrial production safety standards.Memorizes dozens of welding process parameters, allowing for direct recall to complete welding, thus reducing the skill requirements for the operator.
