Container and Corrugated Board Welding Special Machine
The specialized machine is developed on the basis of a five-axis CNC system, featuring laser scanning, integrated batch teaching programs, and five-axis interpolation linkage. It is capable of welding containers and corrugated boards, as well as other wavy or straight seam workpieces. Key features include:
1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web panel in a single pass, generating the welding path.
2. Laser sensors can automatically filter out various light waves within the arc light band, ensuring that measurement results are not affected by arc light interference and can automatically eliminate measurement points that do not match the actual trajectory.
3. Equipped with a continuous automatic swing function for the welding gun, akin to a robot's wrist, allowing the gun to reach all welding points unobstructed.
4. Equipped with manual teaching function, capable of storing teaching results in the CNC system. For similar workpieces, welding parameters can be directly called up.
5. Stores dozens of welding process parameters, allowing for direct access and completion of welding, thereby reducing the skill requirements for operators.
Equipment Name:Container and Corrugated Board Welding Machinescorrugated welding machines, corrugated web welding machines, automatic corrugated panel welding machines, trailer corrugated panel welding machines, dual-gun corrugated panel welding machines
Application Scenario:For container manufacturing and van production、Automated specialized welding equipment for the development of trailer corrugated board welding scenarios, focusing on the automated welding needs of core seams such as straight seams, corrugated seams, and corner joints.。
Text Description:Core technologies including servo drive integration, automatic weld tracking, visual recognition, and intelligent welding control, customizable according to customer production capacity requirements and workpiece specifications.、Dual Guns、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding, the entire welding process is automated, eliminating the need for manual handling of the welding gun, significantly enhancing welding efficiency while ensuring the welds are aesthetically pleasing and free of gaps.、Solder joints are void-free with minimal deformation, meeting high-precision welding standards for container and corrugated board products.
Features and Advantages:
Highly scenario-compatible：Designed specifically for corrugated board structures, capable of precise matching with large、Mini ripple panels with welding requirements for various ripple angles, compatible with container, van, refrigerated vehicle, and other corrugated board components, offering customization for different part sizes and welding seam types.
· High level of automationIntegrated Laser Vision Recognition、Arc tracing technology that automatically identifies irregularly curved weld seams, precisely tracks weld paths, requires no manual instruction or complex programming, making it easy for beginners to quickly master; paired with an automatic walking and welding position adjustment mechanism, it achieves full automation from material loading to welding, significantly reducing manual intervention.
· Welding efficiency and quality excellenceSingle Gun Support、Double Barrel、Multi-gun simultaneous welding; some models can complete it in a single operation.4 weld points, the corrugated board can be fully welded in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, achieving over 150% efficiency improvement compared to manual welding; servo motor precise drive, high accuracy of welding gun positioning, effectively preventing misalignment and incomplete welding, resulting in even weld seam formation and significantly lower deformation compared to manual welding, substantially reducing subsequent sanding and repair costs.
· Stable and durable, compatible with industrial production linesGantry-style、Overhanging arm、Rack-mount high-strength structural design, robust body rigidity, stable operation without vibration, suitable for factory continuous operation24-hour batch production required; core components are selected with industrial-grade configurations, featuring low failure rates, simple maintenance, and seamless integration with existing production lines for automated upgrades.
· User-friendly and secureEquipped with a user-friendly interface, parameter visualization adjustment, supports welding process parameter storage and recall, catering to various welding requirements for different workpieces; features multiple safety protection devices to prevent误操作, ensuring the personal safety of operators, and conforms to industrial production safety standards.Memorizes tens of welding process parameters, allowing for direct access and completion of welding, thereby reducing the skill requirements for the operator.
