Container and Corrugated Board Welding Special Machine
The specialized machine is developed on the basis of a 5-axis CNC system, featuring laser scanning, embedded batch teaching programs, and 5-axis interpolation联动. It is capable of welding containers, corrugated boards, and other wave-like or straight-seam workpieces. Key features include:
1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web panel in a single pass, generating the welding path.
2. Laser sensors can automatically filter out various wavelengths within the arc light band, ensuring that measurement results are free from arc light interference and can automatically eliminate measurement points that do not match the actual trajectory.
3. Equipped with a continuous automatic swing function for the welding gun, akin to a robot's wrist, enabling the gun to reach every welding point effortlessly.
4. Equipped with manual teaching function, the teaching results can be stored in the CNC system, and when encountering the same type of workpiece, the welding parameters can be directly called up.
5. Stores tens of welding process parameters, allowing for direct access and completion of welding, thereby reducing the skill requirements for operators.
Equipment Name:Container and Corrugated Board Welding Special MachineCorrugated Welding Special Machines, Corrugated Web Welding Special Machines, Automatic Fluted Panel Welding Machines, Trailer Fluted Panel Welding Machines, Double Gun Fluted Panel Welding Machines
Application Scenario:For container manufacturing and van production、Automated specialized welding equipment developed for the welding scenarios of trailer corrugated panels, focusing on the automated welding needs of core seams such as straight seams, corrugated seams, and corner joints.。
Text Description:Core technologies including integrated servo drive, automatic weld tracking, visual recognition, and intelligent welding control, customizable for clients' production capacity and workpiece specifications with a single gun、Double Barrel、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding. The entire welding process is automated, eliminating the need for manual handling of the welding gun. This significantly enhances welding efficiency while ensuring the weld bead is aesthetically pleasing and free of weld defects.、Loose soldering and minimal deformation, meeting the high precision welding standards for containers and corrugated board products.
Features and Advantages:
Highly scenario-compatible: Designed specifically for corrugated board structures, offers precise matching for large、Small ripple panels, welding requirements for various ripple angles, compatible with container, van, refrigerated truck, and other corrugated board components. Supports customization for different component sizes and weld types.
· High degree of automationIntegrated Laser Vision Recognition、Arc Tracking Technology, capable of automatically identifying irregularly curved weld seams and precisely tracking weld paths, requires no manual instruction or complex programming, allowing beginners to quickly master it; paired with an automatic walking mechanism and welding position adjustment, it achieves full automation from material loading to welding, significantly reducing manual intervention.
· Dual excellence in welding efficiency and qualitySingle Gun Support、Dual Gun、Multi-gun synchronous welding; some models can complete in a single operation4 weld points, the corrugated board can be fully welded in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, achieving over 150% efficiency improvement compared to manual welding; servo motor precise driving, high accuracy in weld gun positioning, effectively preventing misalignment and incomplete welding, resulting in uniform weld bead formation, significantly lower deformation than manual welding, and greatly reducing subsequent polishing and repair costs.
· Stable and durable, compatible with industrial production linesGantry-style、Overhanging arm、Rack-mount high-strength structural design, robust body rigidity, vibration-free operation, suitable for factory continuous operation24-hour bulk production requirements; Core components are selected with industrial-grade configurations, featuring low failure rates, simple maintenance, and seamless integration with existing production lines for automatic upgrades.
· User-friendly and reliableEquipped with a user-friendly interface, parameter visualization adjustment, and support for welding process parameter storage and recall, catering to the welding process requirements of different workpieces; features multiple safety protection devices to prevent误操作 and ensure the personal safety of operators, in compliance with industrial production safety standards.Retains memory of dozens of welding process parameters, allowing for direct recall to complete welding, thereby reducing the skill requirements for the operator.
