Container and Corrugated Board Welding Special Machine
The specialized machine is developed on the basis of a five-axis CNC system, featuring laser scanning, integrated batch teaching programs, and five-axis interpolation联动. It is capable of welding containers and corrugated boards, as well as other wavy or straight seam workpieces. Key features include:
1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web panel in a single pass, generating the welding path.
2. Laser sensors can automatically filter out various light waves within the arc light band, ensuring measurement results are free from arc interference, and can also automatically exclude measurement points that do not align with the actual trajectory.
3. Equipped with a continuous automatic swing function for the welding torch, akin to a robot's wrist, enabling the torch to reach every welding point unimpeded.
4. Equipped with manual teaching function, the teaching results can be saved into the CNC system. For similar workpieces, welding parameters can be directly called up.
5. Stores and recalls parameters for dozens of welding processes, allowing direct access for seamless welding operations, thereby reducing the skill requirements for operators.
Equipment Name:Container and Corrugated Board Welding Special MachineWavy Welding Special Machine, Wavy Web Welding Special Machine, Corrugated Sheet Automatic Welding Machine, Trailer Corrugated Sheet Welding Machine, Double Gun Corrugated Sheet Welding Machine
Application Scenario:For container manufacturing and van production、Automated specialized welding equipment for the development of trailer corrugated board welding scenarios, focusing on the automated welding needs of core seams such as straight seams, corrugated seams, and corner joints.。
Text Description:Advanced technologies including servo drive integration, automatic weld tracking, visual recognition, and intelligent welding control, customizable according to customer's production capacity and workpiece specifications.、Double-barreled、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding, the entire welding process is automated, eliminating the need for manual handling of the welding gun, significantly enhancing welding efficiency while ensuring the welds are aesthetically pleasing and free of gaps.、Solder joints are void-free with minimal deformation, meeting the high precision welding standards for container and corrugated board products.
Features and Advantages:
Scene highly compatible：Custom-designed for corrugated board structures, offering precise matching for large、Small ripple panels, welding requirements for various ripple angles, compatible with container, van, refrigerated van, and other corrugated board components. Supports customization for different component sizes and weld types.
· High level of automationIntegrated Laser Vision Recognition、Arc Tracking Technology, capable of automatically identifying irregularly curved weld seams and precisely tracking weld paths, requires no manual instruction or complex programming, allowing beginners to quickly master the operation; paired with an automatic walking mechanism and weld position adjustment, it achieves full automation from material loading to welding, significantly reducing manual intervention.
· Welding efficiency and quality, the best of both worldsSingle-barrel support、Double-barreled、Multi-gun synchronous welding, some models can complete in a single operation4 weld points, full corrugated board welding can be completed in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, offering over 150% efficiency improvement compared to manual welding; servo motor precise driving, high accuracy in weld gun positioning, effectively preventing misalignment and incomplete welds, resulting in uniform weld bead formation, significantly lower welding deformation than manual welding, and substantially reducing subsequent polishing and repair costs.
· Stable and durable, compatible with industrial production linesGantry-style、Overhanging arm、Rack-mount high-strength structural design, robust body rigidity, vibration-free operation, suitable for factory continuous use24-hour batch production required; core components selected with industrial-grade configuration, low failure rate, simple maintenance, and seamless integration with existing production lines for automated upgrade.
· User-friendly and secureEquipped with a user-friendly interface, parameter visualization adjustment, and support for welding process parameter storage and recall, catering to the specific welding process requirements of various workpieces; features multiple safety protection devices to prevent accidental operation and ensure the personal safety of operators, in compliance with industrial production safety standards.Retains memory of dozens of welding process parameters, allowing direct recall to complete welding, thereby reducing the skill requirements for operators.
