Container and Corrugated Board Welding Special Machine
The specialized machine is developed on the basis of a five-axis CNC system, incorporating laser scanning and embedded batch teaching programs. It features five-axis interpolation联动 and is capable of welding containers and corrugated boards, as well as other wavy or straight seam workpieces. Key features include:
1. Laser scans the workpiece waveform, completing the actual waveform scanning of the wavy web panel in a single pass, generating the welding path.
2. Laser sensors can automatically filter out various light waves within the arc light band, ensuring that measurement results are not interfered with by arc light and can automatically exclude measurement points that do not align with the actual trajectory.
3. Equipped with a continuous automatic swing function for the welding gun, akin to a robot's wrist, allowing the gun to reach all welding points without obstacles.
4. Equipped with manual teaching function, capable of storing teaching results into the CNC system, and for similar workpieces, welding parameters can be directly accessed.
5. Stores over 50 sets of welding process parameters, allowing for direct recall to complete welding, thereby reducing the skill requirements for the operator.
Equipment Name:Container and Corrugated Board Welding Special MachineCorrugated Welding Special Machine, Corrugated Web Welding Special Machine, Automatic Fluted Sheet Welding Machine, Trailer Fluted Sheet Welding Machine, Dual Gun Fluted Sheet Welding Machine
Application Scenario:For container manufacturing and van production、Automated specialized welding equipment developed for the welding scenarios of corrugated board trailer, focusing on the automated welding needs of core seams such as straight seams, corrugated seams, and corner joints.。
Text Description:Core technologies including servo drive integration, automatic weld tracking, visual recognition, and intelligent welding control, customizable according to customer production capacity requirements and workpiece specifications.、Dual barrels、Multi-gun configuration, compatible with mainstream welding processes such as CO2 gas shielded welding and mixed gas shielded welding. The entire welding process is fully automated, eliminating the need for manual gun handling. This significantly enhances welding efficiency while ensuring the weld joints are aesthetically pleasing and free of gaps.、Solder joints are delicate with minimal deformation, meeting high-precision welding standards for container and corrugated board products.
Features and Advantages:
Scene highly compatible： Designed specifically for corrugated board structures, capable of precise matching for large、Small ripple panels, welding requirements for various ripple angles, compatible with container, van, refrigerated truck, and other corrugated board components. Supports customization for different component sizes and weld types.
· High level of automationIntegrated Laser Vision Recognition、Arc tracking technology, capable of automatically identifying irregularly curved weld seams and accurately tracking the weld seam path, requiring no manual instruction or complex programming, allowing beginners to quickly get started; paired with an automatic walking mechanism and welding position adjustment, it achieves full automation from material feeding to welding, significantly reducing the need for manual intervention.
· Optimal welding efficiency and qualitySingle Gun Support、Dual-barrel、Multiple gun synchronous welding; some models can complete it in a single operation.4 weld points, corrugated board welding can be completed in as fast as 5 minutes, with a welding speed of up to 750-900mm per minute, achieving over 150% efficiency increase compared to manual welding; servo motor precise drive ensures high accuracy in weld gun positioning, effectively preventing misalignment and missed welds. The weld seams form uniformly, with significantly lower deformation than manual welding, substantially reducing the costs of subsequent polishing and repairs.
· Stable and durable, compatible with industrial production linesGantry-style、Overhanging arm、Rack-mounted high-strength structural design, with robust body rigidity, operates without vibration, suitable for continuous factory use24-hour batch production required; core components are selected with industrial-grade configurations, featuring low failure rates, simple maintenance, and seamless integration with existing production lines for automatic upgrades.
· User-friendly and reliableEquipped with a user-friendly interface, parameters can be visually adjusted. It supports the storage and recall of welding process parameters, catering to the welding requirements of various workpieces. Multiple safety protection devices are set up to prevent accidental operations and ensure the personal safety of operators, in compliance with industrial production safety standards.Memorizes dozens of welding process parameters, allowing for direct recall to complete welding, thereby reducing the skill requirements for operators.
