I. Application:
This product is widely used and suitable for conveying joints of conveyor belts in various sites such as metallurgy, chemical industry, metal mines, power plants, ports, and docks.
After carefully reviewing the technical specifications and manual provided with the unit,
By following the correct vulcanized bonding process, the strength of the bonded joints can reach over 90% of the new belt, ensuring smooth joints that are nearly indistinguishable from the original belt.
And it can reduce wear on the drums and extend the service life of the conveyor and rubber conveyor belt.
2. Electrically Heated Tape Vulcanizing Machine Technical Specifications
Sulfur pressure: 1.5 MPa;
2. Sulfurizing Temperature: 145℃
3. Sulfur board surface temperature difference: ±3℃;
4. Heating time (from room temperature to 145℃) not exceeding 25 minutes.
5. Power Voltage: 380V, 660V, 50Hz
6. Control box output power: 36 Kw
7. Temperature Control Range: Room temperature to 200℃
8. Timing Adjustment Range: 0-59 min.
9. Upper and lower heating plates pressure: After 0.8mpa, the gap is not greater than 0.5min.
ALEX-Xiaoai® ultra-light patch repair solution:
1. Aluminum alloy enclosure electrical control box (about 30% lighter than similar steel sheet boxes)
2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron sheet from competitors);
3. Pure rubber pressure water bags (approximately 70% lighter than traditional old-style water pressure boards, versatile for both filling water and air, and can still vulcanize belts normally in areas without water, such as high altitudes or井下).
4. Individual aluminum alloy cooling plates with split-body design, capable of dual water and gas usage, and can be assembled in a split-body configuration for vulcanization!
Discontinue the outdated, time-consuming, and inefficiently cooled heavy-duty embedded copper tube cooling plates.
5. Ultra-light new model computer laser cutting electrostatic spray U-shaped rack
6. Matching luxury miniature air pump (can be flexibly replaced with an electric water pump, dual-purpose);
Section 3: Features and Advantages:
SD Series Vulcanizing Machines, Repair Machines
1. Our factory's vulcanizing machines and repair machines utilize a unique process and technology with an exclusive fully automatic precision digital control system. The vulcanizing temperature is even and accurate, the pressure is uniform, and the operation is convenient.
Lightweight, 1/3 lighter than the original. Reliable and durable quality. Exceeds the advanced level of domestic and international peers.
Two, top and bottom heating plates
Choose high-quality aluminum alloy materials; select Alcoa 7075 high-strength aerospace aluminum plate, processed with special techniques, featuring:
1. Compact and half the weight, low energy consumption, quick heating, providing excellent flexibility across the entire board after heating. Sticks closer to the tape than conventional machines, maintaining a tight bond at 1.5 MPa pressure.
The parallelism is not greater than 0.03mm, a feature not typically available in standard machines.
2. The heating plates on both the top and bottom provide uniform heat distribution. After 10 minutes of entering the insulation phase, the temperature differences on the working surface are only ±3℃ to 4℃, exceeding the international standards.
3. The time from room temperature to curing temperature (145℃) is no more than 25min, with power consumption 50% lower than that of domestic and international counterparts, offering excellent energy-saving effects.
4. One-time vulcanization or repair; the bonded area is flat and smooth, with the same strength as the original belt.
5. The heating layer, insulating layer, and sandwiched layer are integrated as one, featuring a simple structure and ease of installation.
Section 3: Water Cooling
Internally configured with an internationally advanced DC water-cooling circulation system. Quickly cools from 145℃ high temperature to 70℃.
In just 5 minutes, accelerate bonding progress, enhance belt joint strength, and maintain belt joints.
Four, Handle:
The handle features an SD soft connection, remains cool to the touch during high-temperature operations, has a chrome-plated finish for a shiny, attractive appearance, and is compact and elegant.
Five: Water Pressure Plate
1. The water pressure plate is meticulously crafted using advanced international technology. Due to its unique structure, it uniformly distributes pressure. It has undergone numerous high-pressure tests, with the water pressure plate passing a 1.875 MPa, 30-minute high-pressure test.
No leakage observed; exceeds international standards.
2. The hydraulic plate is versatile for both hydraulic and pneumatic applications.
Six: Power cord inlet plug
The power input utilizes a custom five-core integrated flat plug, which overcomes the drawbacks of conventional multi-wire and multi-plug designs, truly achieving a simplified and integrated wiring system.
Section 7: Fully Automatic Electrical Control Box
1. Fully automatic electrical control boxes are equipped with electrical components from Panasonic Corporation of Japan, featuring a direct, LCD digital display for intuitive operation. High quality and durable, with digital and indicator light displays, pre-set vulcanization time,
Temperature, the entire vulcanization process is fully automated, the alarm light is on, and the work is automatically completed.
2. The fully automatic LCD digital temperature control box boasts a beautiful, compact design and utilizes advanced vertical double-layer waterproof technology.
Dustproof and waterproof integrated cover, adaptable for operation under harsh external weather conditions such as sandstorms, heavy rain, and scorching sun.
3. Overload, short-circuit, and leakage protection circuit breakers to ensure personal safety.
4. Due to integrated wiring, automated operation procedures, and uniform plugs and sockets, this electrical control box is compatible with all vulcanizing machines and repair machines in our factory, a feature not available in standard models.
Section 8: Handles, Nuts
Trolleys and nuts are made of high-strength steel, lightweight, high in strength, and easy to operate.
IV. Description
Voltage can be customized to 380V, 660V, 480V, 440V, 415V, 400V, or 220V.
▲ Sulfurizing Temperature: adjustable from 0-200℃;
▲ Heating time (from room temperature to curing temperature) not more than 25min; curing pressure up to 1.5Mpa (specifically as per customer specifications and factory markings)
▲ Insulation vulcanization time is adjusted according to the tape thickness.
▲ The length of the sulfur-cured adhesive tape joints for transportation can be spliced as needed, either single or multiple units.
▲ Please specify product model and specifications at the time of order, and indicate the width of the transport belt, its tensile strength, and the required kilogram pressure for vulcanized bonding.
▲ Electric pump users can place additional orders as needed.
