I. Application:

This product is widely used and suitable for transporting joints of conveyor belts in various sites such as metallurgy, chemical industry, metal mines, power plants, ports, and docks.

After carefully reading the technical specifications and manual provided with this unit,

After performing the correct vulcanized bonding process, the strength of the bonded joint can reach over 90% of the new belt, not only smooth, almost indistinguishable from the original belt.

And it can reduce wear on the roller and extend the service life of the conveyor and rubber conveyor belt.

II. Technical Parameters of Electrically Heated Tape Vulcanizing Machine

Sulfur Pressure: 1.5 MPa

2. Sulfurizing Temperature: 145℃

3. Sulfur plate surface temperature difference: ±3℃

4. Heating time (from room temperature to 145°C) is no more than 25 minutes.

5. Power Voltage: 380V, 660V, 50Hz

6. Control Box Output Power: 36 Kw

7. Temperature Range: Room temperature to 200℃

8. Timing Adjustment Range: 0-59 min.

9. Upper and lower heating plates pressure: After 0.8mpa, the gap is not more than 0.5min.

ALEX-Xiaoai® Ultra-Light Repair Adhesive

1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitor's steel sheet boxes)

2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-style heating strips wrapped in iron sheet from competitors);

3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure boards, versatile for both watering and inflating, can still vulcanize belts normally in areas without water like high altitudes or井下).

4. Individual aluminum alloy cooling plates with a split design, capable of using both water and air, and can be assembled in a split vulcanization manner!

Eliminate the old, heavy embedded copper tube cooling plates with long cooling times and low efficiency.

5. Ultra-light new model computer laser cutting electrostatic powder coating U-shaped rack

6. Match with luxury miniature air pumps (can be flexibly replaced with electric water pumps, dual-purpose);

Section 3: Features and Advantages:

SD-Series Vulcanizing Machines, Repair Machines

1. Our factory's vulcanizing machines and repair machines utilize a unique process and technology, featuring a fully automatic precision digital control system. The vulcanizing temperature is even and accurate, the vulcanizing pressure is uniform, and operation is convenient.

Lightweight unit, 1/3 lighter than before. Reliable and durable quality. Exceeds advanced levels of domestic and international competitors.

Heating plates (top and bottom)

Choose high-quality aluminum alloy materials, opting for Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted with special processes. Features include:

1. Compact and half the weight, low energy consumption, quick heating, the entire board surface exhibits excellent flexibility after heating, adheres more tightly to the tape than conventional machines, and maintains this under 1.5 MPa pressure.

Its parallelism is not greater than 0.03mm, a feature not typically available in standard machines.

2. Both top and bottom heating plates provide uniform heat distribution. After 10 minutes in the insulation stage, the temperature differences across the working surface are only ±3℃ to 4℃, exceeding international standards.

3. The time from room temperature to the curing temperature (145℃) is no more than 25 minutes, with power consumption half that of the same industry at home and abroad, showing excellent energy-saving effects.

4. Single molding with vulcanized bonding or repair; the bonded area is flat and smooth, with the same tensile strength as the original belt.

5. The heating layer, intermediate heat layer, and insulation layer are integrated into one, featuring a simple structure and easy installation.

III. Water Cooling:

The heating layer is equipped with an internationally advanced DC water cooling circulation system. It quickly cools from high temperatures of 145℃ to 70℃.

Just 5 minutes to accelerate bonding progress, enhance belt joint strength, and maintain belt joints.

Four: Handle

The handle features an SD soft connection, remains cool to the touch during high-temperature operations, has a chrome-plated finish for a shiny and attractive appearance, and is compact and delicate.

V. Water Pressure Plate:

The water pressure plate is meticulously crafted using international advanced technology, ensuring uniform pressure distribution due to its unique structure. It has undergone numerous high-pressure tests, successfully passing a 1.875 MPa, 30-minute high-pressure test.

No leakage observed; exceeds international standards.

2. The hydraulic plate is capable of both hydraulic and pneumatic usage.

Six: Power Cord Inlet Plug

The power input features a custom five-core integrated flat plug, which eliminates the drawbacks of conventional multi-wire, multi-plug setups, truly achieving a simplified, integrated wiring solution.

Section 7: Fully Automatic Electrical Control Box

1. Fully automatic electrical control boxes utilize electrical components from Panasonic Corporation of Japan, featuring intuitive LCD digital displays with high quality and durability. Digital and indicator light displays, preset vulcanization time,

Temperature, the entire vulcanization process is fully automated, the alarm light is on, and the job is automatically completed.

2. The fully automatic LCD digital temperature control box is beautifully designed, compact, and features advanced vertical double-layer waterproof technology.

Dust and water-resistant integrated cover, adaptable for operation under harsh weather conditions such as sandstorms, heavy rain, and scorching sun.

3. Overload, short-circuit, and leakage protection circuit breakers with automatic leakage protection to ensure personal safety.

4. Due to integrated wiring and automated operation procedures, with unified plugs and sockets, this electrical control box is compatible with all vulcanizers and repair machines in our factory. Conventional machines do not possess this feature.

Section 8: Trolleys, Nuts

Trolley handles and nuts are made of high-strength steel, lightweight, strong, and easy to operate.

Section 4: Description

Voltage can be customized to 380V, 660V, 480V, 440V, 415V, 400V, or 220V.

▲ Sulfurization Temperature: adjustable from 0-200℃.

▲ Heating time (from room temperature to curing temperature) not exceeding 25min; curing pressure up to 1.5Mpa (specifically as per customer specifications and factory markings)

▲ Vulcanization insulation time is adjusted according to the tape thickness.

▲ The length of the vulcanized adhesive tape joints for transportation can be customized by joining single or multiple units as needed.

▲ Please specify the product model and specifications when placing an order, and indicate the width of the transport belt, its tensile strength, and the required vulcanized bonding pressure in kilograms.

▲ Electric pump users can place additional orders as needed.