"ALEX-Xiaoai®" ultra-thin whole machine utilizes:
1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitors' steel sheet boxes)
2. German ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in metal foil used by competitors).
3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure boards, versatile for both filling water and inflation, and capable of normal vulcanization of belts even in high-altitude work or underwater areas without water).
4. No need for a heating plate with copper pipes; the aluminum alloy water tank on the heating plate cools down ultra-fast in 5-15 minutes. (Approximately 40%-50% lighter and more compact than the older, thicker, and cumbersome heating plates of competitors.)
Water and gas dual-purpose rapid cooling
5. Aluminum beams (about 20% to 40% lighter than traditional models of competitors, thickness and weight can be increased according to tape type and pressure requirements).
6. Match with luxurious miniature air pumps (can be flexibly replaced with an electric water pump, dual-purpose);
7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, ensures long-term stable and effective temperature control performance for the vulcanizing machine!
The "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" series features the following advantages:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a light overall weight, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizers. It is easy to handle, transport, assemble, and disassemble, while ensuring...
Combined surface temperature, even pressure distribution.
The vulcanizing machine is composed of the following parts: vulcanizing machine frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-headed small screw.
Nuts, clamping devices, electric water tank integrated booster pumps or air pumps, high-pressure water or air hoses, computer touch screen control box or smart digital temperature control box, power cables, and temperature sensors
Consisting of various parts.
2. Temperature control and cooling system are factory-tested for accuracy and reliability; cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components,
The joint section and connectors are wear-resistant, shockproof, and prevent electrical shock.
The power supply for the computer control box commonly uses 380V, 50Hz (other special voltages require customization), with a three-phase circuit indicating power on or balanced three-phase status.
Utilizing the precise temperature control technology of German CMX Komix software or intelligent CNC display for vulcanization time.
Stable control of vulcanization temperature and curing time, which can be adjusted by touch or instruments. The curing time is automatically timed, stops automatically upon completion, and provides a reminder message.
Number or indicator light display.
Two control boxes are interchangeable. The computer vulcanizing machine uses Komix CMX software with a human-machine interface, and a 2D animation demonstration of the vulcanization process.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring functions, achieving high-precision automation for multiple belt joints with "heating, constant temperature, and cooling" stages.
Process workflow.
The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe and reliable bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, with rubber feet for shock absorption and insulation.
The control box features overcurrent, short-circuit, and leakage protection. It operates with a safe 380V or 24V high/low voltage control circuit, ensuring personal safety.
3. Heating System: The core heating element is a 3mm thick imported silicone computer-cut ultra-light heating pad by "Germany Comix Komix."
One-time molding, worry-free from issues like water damage on heating plates leading to internal rust, corrosion, short-circuit, or open circuit.
Stay away from hazards. The vulcanized plate is flexible and has good thermal conductivity after heating, featuring an internal 3mm thick German silicone heating pad. The vulcanization work surface
The lower heating plate provides even heating at all points. After entering the insulation phase, the working surface temperature difference is approximately ±2℃.
The heating plate takes approximately 18 minutes to reach the curing temperature from room temperature (varies with the season and climate). The working temperature is adjustable from 0-300℃. The edges of the heating plate are equipped with an external temperature probe.Inspection hole
Temperature can be checked at any time using a rod thermometer (user-provided, 0-300℃ range), and the heating plate socket is equipped with high-quality, custom-made Comix insulating board.
The insulation board of the vulcanizing machine is made of thick multi-layer imported Poplar veneer boards, which are easy to handle and have low maintenance costs.
4. Cooling Method: Forced rapid water cooling / Natural cooling. Cooling Time: The curing surface from 145℃ during curing to ≤60℃.
Forced built-in water cooling takes approximately 5~15 minutes (no copper pipes inside the heating plate).
Direct cool water contact with the aluminum plate sink, quick cooling, can serve as a rapid disassembly of the machine), natural cooling time is approximately 240~280 minutes.
5. Pressure system, featuring a one-piece molded pure rubber pressure water bag for even pressure distribution upwards during inflation, ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The pressure plate is uniformly compressed with no leakage or pressure relief, ranging from "0~2.0Mpa".
The pressure system utilizes a portable tank integrated electric booster pump or a high-pressure air pump. The motor of the booster pump is manufactured with 100% pure copper winding.
6. Components: Double-threaded small screw rods, nuts, and other clamping mechanisms are made of high-strength lightweight hard alloy steel to ensure construction safety. They are also designed for easy assembly and transportation, suitable for quick on-site assembly.
7. Power Interface: All power interfaces are designed with a dedicated quick plug-and-play mechanism, utilizing imported joint venture brand aviation connectors with self-locking devices for safety, speed, and convenience. Input,
The output power cable is a heavy-duty, flame-retardant, integrated 5-core yellow mining safety cable, in accordance with national standards. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,
Waterproof and interference-proof, single machine with a total of three power supply and power return cables
8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, rust-free, safe, fast, and easy to use.
9. Hoisting Device: The heating plate is equipped with a convenient hoisting mechanism or stainless steel dedicated soft handle for easy transportation. The structure is simple, reliable, safe, and high in strength.
10. Sulfur curing machine requirements: All beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are certified with the EU CE product safety mark.
13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools can be provided by the customer themselves, or purchased separately from our company.
