The Minor Materials配料System is an automated batching equipment used in industries such as rubber, plastic, dyeing and finishing, food, chemical, and pharmaceuticals, for minor materials (powders, granules, sheets, liquids, mixed materials). After years of research and development, the company has launched this equipment, which can weigh multiple raw materials simultaneously, meeting the needs of complex formula batching. It features accurate measurement, rapid metering speed, and fully automated operation.
The small material ingredient system is mainly composed of the following structures or units:
(1) Raw Material Storage Hopper, (2) Feeding Mechanism, (3) High-Precision Bench, (4) Conveyors, (5) Main Material Drum, (6) Error Disposal Mechanism, (7) Dust Collector, (8) Machine Frame, (9) Main Control System, etc.
The system features functionalities such as production scheduling, material control to prevent errors, inventory management of raw materials in and out, batch record queries for ingredient completion, barcode records, formula records during execution, task sheet production consumption records, batch production records, and query of abnormal message records. It also accepts production task sheets from higher-level ERP/MES systems and uploads relevant documents (refer to data import/export instructions), achieving seamless integration with other management systems, and realizing the integration of on-site production management with the corporate management system.
Due to the small particle diameter and light specific gravity of the powdered raw material, dust飞扬 is inevitable during the batching process. Therefore, an independent dust hood is installed above the feeding machine outlet to collect the飞扬 dust into the raw material bin, preventing secondary contamination and material waste, thus maintaining a clean working environment.
The system boasts high precision, rapid measurement, and full automation, enabling customers to reduce production costs and enhance efficiency.
Characteristics of the Small Material Ingredients System Equipment：
This system is suitable for the automated weighing and batching of small materials, occupies minimal space, can eliminate dust飞扬, and helps reduce labor costs. It is widely used in industries such as rubber, plastic, food, and pharmaceuticals.
Miniature ingredient equipment, featuring the following advantages and characteristics:
1. Range: 1000g, Ingredient Accuracy: ±1-2g; Range: 5000g, Ingredient Accuracy: ±2-5g.
2. Optional dual helix or belt conveyor feeding, based on material characteristics.
3. Features include manual material topping to prevent errors, re-weighing, and automatic error elimination, which can reduce unexpected losses.
4. Features a highly user-friendly process monitoring interface with flexible order production sequence adjustments.
5. Optional automatic printing unit for material package barcodes, affixing the barcode to the material package for error prevention and control in subsequent processes.
6. Comprehensive process data recording and inquiry ensure traceability of product quality.
7. Real-time display of raw material inventory in drums; automatic addition or subtraction after replenishment and weighing consumption.
8. Crafted from SUS304 stainless steel and imported brand components, the body ensures stable, reliable, and durable operation.
9. Material dusting can be integrated into the recycling system design.
10 Complete formula function, total and single quantities can be counted for each batch; data statistics report function, can be connected to the host computer.
