TYA Series Vacuum Oil Filter Machine
One、Usage:
The TYA series vacuum oil purifier is primarily used in various industrial sectors such as mining, metallurgy, cement, petroleum, railways, machinery, chemicals, textiles, and instruments. It processes a wide range of lubricating oils, hydraulic fluids, engine oils, industrial gear oils, refrigerating oils, compressor oils, bearing oils, quenching oils, vacuum pump oils, rolling oils, heat treatment oils, diesel, kerosene, and more. Each type of equipment has specific technical requirements and standards for its oil, with corresponding configurations for each oil variety. It plays a significant role in purifying and reconditioning various industrial lubricants, extending equipment maintenance cycles and lifespans, and reducing production costs.
TYA Series Vacuum Oil Filtration Machines effectively remove contaminants from lubricating oils, such as moisture, gases, and mechanical impurities, enhancing the oil's kinematic viscosity, flash point, and emulsifying properties. This enables the oil to quickly restore to the required performance standards, approaching or reaching the relevant specifications.
Two、Features:
1. Strong decontamination capability, precision filter materials with large area and deep layers can remove fine particles from oil, and a strong magnetic filter is also included to remove ferrous impurities.
2. Dehydration and degassing system with three-dimensional evaporation technology and multi-level oil-water separation, quickly separating moisture and gas from the oil.
3. The heating system features an optimized pipeline design to ensure even heating and stable oil temperature.
4. Precision filtration system with multi-stage filtration for enhanced purification and high dirt-holding capacity. Effectively removes impurities from oil and features an automatic detection function for filter element contamination.
5. Automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and superior configuration ensure high-performance operation of the equipment.
6. Online oil filtering, capable of unattended operation; operating status indicated by indicator lights.
7. User-friendly design with low noise, easy operation, long maintenance intervals, low energy consumption, and cost savings in operation.
8. The entire unit is equipped with interlock safety protection, where the oil filling and heating systems are interlocked to prevent adverse effects caused by incorrect operation.
9. Equipped with filter element change indicator and filter element saturation shutdown device.
10. Equipped with an electric leakage and overloading shutdown device to protect the motor.
11. Equipped with phase sequence and phase loss protection, as well as a sudden shutdown safety mechanism.
Optional Modes：
1. Optional PLC intelligent control, touch screen operation, with dynamic display available according to customer requirements.
2. Optional online moisture detection instrument
3. Optional water ring vacuum pump available.
4. The complete machine structure can be made into portable, fixed, trailer-mounted, fully enclosed, awning-style, canvas canopy, and open-style.
※ The equipment's appearance, dimensions, and technical specifications are for reference only and may slightly vary with the continuous development of the product. Please refer to the actual product.
Four: Workflow
During operation, the vacuum oil purifier first sends the contaminated oil into the preliminary filter to remove larger mechanical impurities. It then enters the electric heater, where the oil is heated to reduce its viscosity. Subsequently, through a series of actions including painting, flash vaporization, and atomization, the moisture in the oil is transformed from a liquid to a vapor state. The vapor is then condensed back into liquid droplets through the gas pipeline and expelled. At this point, the oil passes through an oil pump and is filtered through a secondary filter and a precision filter via the oil pipeline. The resulting oil is free of impurities and moisture, meeting the standards for recycled oil use and enabling its reuse to save on oil costs. For deep purification and filtration, the oil can be introduced into a regeneration tank to regenerate degraded oil, removing acid value, soaps, and pigments. Refer to Figure 1 for the workflow (the de-acidification unit is optional.)
V. Schematic of Vacuum Oil Filter Machine
