ZBL-III Non-Rotary Vulcanometer
(1) Feature Introduction:
This machine meets the requirements of GB/T 16584 "Rubber Non-rotating Viscosity Recorder for Determining Vulcanization Characteristics", ISO 6502, and Italian standards for T10, T60, and T90 data. It is used to determine the characteristics of unvulcanized rubber and find the optimal vulcanization time for rubber compounds. Equipped with an imported intelligent digital temperature control instrument, it offers easy adjustment, a wide temperature control range, and high control accuracy, with superior stability, reproducibility, and accuracy compared to standard rotating vulcanizers. The non-rotating vulcanization analysis system operates on the Windows 10 platform, features a graphical user interface, flexible data processing, and modular VB programming. It supports switching to the English version and fully demonstrates its highly automated characteristics. It is the most widely used instrument in the rubber processing industry for controlling rubber quality, rapid testing, and fundamental rubber research applications. It provides precise data for optimal rubber formula combinations, accurately measuring parameters such as curing time, scorch time, vulcanization index, and maximum and minimum torque. This machine is suitable for research departments, colleges and universities, and industrial and mining enterprises.
(2) Technical Specifications:
Standard: GB/T3709-2003, ISO-6502 and others
Mold cavity structure: Fully enclosed mold cavity, top-mounted sensor.
Temperature Control Range: Room Temperature to -200℃
Temperature Fluctuation: ≤±0.2℃
Temperature display resolution: 0.01℃
Torque Range: 0-20 N·m
Torque Display Accuracy: 0.001 N.M
Power: 50Hz, ~220V±10%
Compressed Air: ≥0.40 Mpa
Swing Frequency: 100 cpm (1.7 Hz)
Swing Angle: ±0.5, ±1
Total Power Output: 700W
Print Content: Date, Time, Temperature, Sulfur Curve, Temperature Curve, ML, MH, ts1, ts2, t10, t90, Vc1, Vc2
3. Overview of Main Control Software Functions
3.1 Operating Software: Chinese software, English software; (switchable)
3.2 Unit Selection: kgf-cm, lbf-in, N-m, dN-m
3.3 Testable Data: Minimum Torque (N.m) ML; Maximum Torque (N.m) MH; Initial Vulcanization Time TS1 (min); Initial Vulcanization Time TS2 (min); Vulcanization Time: T10, T30, T50, T60, T90; Vulcanization Rate Indices: Vc1, Vc2
3.4 Testable Curves: Vulcanization Curve, Upper and Lower Mold Temperature Curves
3.5 Modify test time during the process
3.6 Test data can be automatically saved.
3.7 Multiple test data and curves can be displayed on a single sheet of paper, and values at any point on the curve can be selected and read by clicking with the mouse.
3.8 Historical data can be combined for comparative analysis and printed out.
(4) Key Features:
1. This instrument utilizes a true sealed mold cavity, ensuring repeatability and accurate test data.
2. This instrument is developed on a large-scale database platform, with the temperature control unit utilizing direct software control and data acquisition processing.
3. This instrument features statistical, analytical, storage, and comparison functions. User-friendly design with easy operation.
(5) Main Configuration:
1. Sealed mold cavity structure
2. Top-mounted high-precision sensor with accuracy up to 0.001 N.M.
3. NSK High-Precision Bearings from Japan.
4. SDPC Group's high-performance cylinders, a joint venture between China and the UK.
5. Yadeke pneumatic components.
6. Powerful, dedicated rubber vulcanization testing software
7. Automatic door operation with safety protection.
8. The critical parts of the electronic components are made with reliable components, ensuring stable performance.
9. Direct temperature control via computer software with a technical accuracy of 0.2°C.
10, 19-inch brand LCD computer, HP color printer.
12. The upper and lower mold cavities are made of standard 45# steel material with nickel plating, while the mold cores are made of chrome steel.
(6) Host Specifications:
Dimensions: 580*620*1175
Overall Weight: 175 kg
Random Attachments:
1. Product manual, certificate of compliance, and one factory inspection report
1 Random tool box set, including: 2m gas source tube, a set of hexagon wrenches, a set of tools, and 2 sealing rings, etc.
