Shandong Zhongjie Special Equipment (formerly Heze Boiler Factory Co., Ltd.) holds an A-grade boiler manufacturing license, an A2-grade pressure vessel manufacturing license, an A2-grade pressure vessel design license, a B-grade boiler installation license, and GB2/Class, GC2/Class pressure pipeline installation licenses, as well as a mechanical and electrical equipment installation contracting qualification. It is a member of the China Boiler and Water Treatment Association, the China Chemical Equipment Association, and the council member of the Shandong Equipment Manufacturing Association. The company has also passed the ISO9001 Quality Management System, ISO14001 Environmental Management System, OHSAS18001 Occupational Health and Safety Management System certifications, and the American ASME/U2 certification.
When cleaning low-temperature liquid storage tanks, the following steps should be taken:
Safety Preparations: Prior to cleaning, ensure there are no remaining liquids or gases inside the tank, and that the tank has been emptied and vented. Wear appropriate personal protective equipment, such as protective suits, gloves, and safety shoes.
Cleaning Agent Selection: Choose a cleaner suitable for low-temperature environments and liquid storage tank materials. Common cleaners include acidic and alkaline solutions, organic solvents, or specialized cleaning agents. Select the appropriate cleaner based on the tank material and the nature of the contaminants.
Cleaning Process: Inject the cleaning agent into the tank and clean the interior walls using appropriate tools (such as a sprayer, brush, or high-pressure water). Multiple cleanings can be performed as needed to ensure all contaminants are removed.
Washing and Discharging: After cleaning, rinse with clean water or an appropriate solvent to remove any cleaning agents and residues. Ensure the tank is dry and discharge the rinse water into an appropriate treatment system.
Inspection and Verification: After cleaning, inspect the tank to ensure no residual contaminants remain inside. Appropriate testing equipment or methods, such as optical inspection, chemical analysis, or ultrasonic testing, can be used to verify the cleaning effectiveness.
Be mindful that when cleaning low-temperature liquid storage tanks, it's crucial to adhere to relevant safety regulations and operational guidelines. Liquid storage tanks are typically highly flammable and possess low-temperature characteristics, so operators must strictly follow safety procedures to ensure the safety of personnel and equipment. During the cleaning process, attention should be given to prevent leaks of cleaning agents and contaminants, and appropriate measures should be taken for handling and disposal.
Liquid nitrogen tanks are used for storing and transporting liquid nitrogen. To ensure safe operation, here are some common operational safety procedures for liquid nitrogen tanks:
Tank Installation: Tanks should be installed on a solid and level foundation, away from fire sources and flammable materials. Good ventilation around the tank is essential to prevent gas accumulation. The tank should maintain a safe distance from other equipment and buildings.
Liquid Nitrogen Filling: When filling with liquid nitrogen, use appropriate liquid nitrogen transfer equipment to avoid direct contact. During the filling process, monitor and control the flow rate and pressure of liquid nitrogen to prevent overfilling and excessive tank pressure.
Tank Pressure Control: Tanks should be equipped with pressure control devices to ensure the internal pressure of the tank remains within a safe range. Regularly inspect and maintain the pressure control devices to ensure their proper functioning.
Leak Detection and Alarm Systems: Storage tanks should be equipped with leak detection and alarm systems to promptly detect and alert of any tank leaks. Regularly inspect and maintain the leak detection equipment to ensure proper functioning.
Fire and Explosion Prevention Measures: A fire-resistant isolation zone should be established around the storage tank, keeping it away from fire sources and flammable materials. The storage tank itself should implement fire and explosion prevention measures, such as fire-resistant coatings and explosion-proof devices, to prevent fires and explosions.
Regular Inspections and Maintenance: Conduct regular inspections of the tank's exterior, valves, and connections to ensure they are intact and undamaged. Regularly perform leak detection and pressure tests to ensure the tank's safety performance meets requirements.
Safety Training and Awareness Enhancement: Conduct safety training for operators to enhance their awareness and capability for safe operation of liquid nitrogen tanks. Regularly hold safety training and drills to respond to emergencies.
Establish comprehensive management records and documentation, including the usage of tanks, inspection logs, maintenance records, etc. Regularly review and update management records to ensure safe management and maintenance of the tanks.
Note that the above are some common protective procedures, which may vary depending on the type of tank and application. When using liquid nitrogen tanks, operate according to relevant specifications and standards, and consult with experts to ensure safety and effectiveness.
The use of low-temperature liquid storage tanks requires attention to the following matters:
Safety Operation: Operators must undergo training to understand the procedures and safety precautions for tank operation. Adhere to the correct operational steps to ensure safe operations.
Protective Gear: Operators must wear appropriate protective gear, such as thermal suits, gloves, etc., to safeguard themselves from the harm of low-temperature liquids.
Leak Protection: Regularly inspect the integrity of tanks and associated pipelines to prevent leakage of low-temperature liquids. Maintain cleanliness around the tank to avoid debris obstructing leak detection and remediation.
Fire Protection: Low-temperature liquids are highly flammable and fire prevention measures must be taken. Keep the area around storage tanks free from any ignition sources, and smoking and open flames are prohibited. Appropriate fire extinguishing equipment should be available to address fire risks.
Pressure Control: Regularly inspect and maintain the pressure control system of the storage tank to ensure the pressure inside is within a safe range. Safety valves and pressure sensors, among other equipment, should operate normally and any abnormal pressure conditions should be detected and addressed promptly.
Insulation Protection: Low-temperature liquid storage tanks should be equipped with an effective insulation layer to reduce heat transfer and evaporation of the liquid. The selection and installation of the insulation layer should comply with relevant standards and requirements.
Regular inspections and maintenance: Conduct regular checks of the tank's exterior and interior conditions, including inspecting for leaks, corrosion, wear, or other damages. Pay special attention to the tank's interfaces, valves, and pipelines, ensuring they operate normally.
Emergency Preparedness: Develop an emergency response plan including measures for leaks, fires, and other unforeseen incidents. Operators should be familiar with the emergency response plan and equipped with appropriate emergency and firefighting equipment.
One of the common drawbacks of pressure vessels during use is corrosion. Corrosion refers to the reaction between the metal surface and chemical substances in the environment, leading to damage to the metal surface and thinning of the material. The following are common corrosion drawbacks of pressure vessels:
Pitting Corrosion: Pitting corrosion refers to localized depressions or holes that appear on the surface of a metal. This type of corrosion is usually caused by corrosive substances present in the local environment, such as acids, salts, etc.
Bacterial Corrosion: Bacterial corrosion is a phenomenon caused by microorganisms. These can form biofilms inside pressure vessels and produce acidic substances, leading to corrosion of the metal surface.
Punch Corrosion: Punch corrosion refers to the phenomenon of penetrating corrosion appearing on the surface of metal. This type of corrosion usually occurs due to the damage or defect of the protective layer on the metal surface, allowing corrosive substances to come into direct contact with the metal.
Stress Corrosion Cracking: Stress corrosion cracking occurs when a metal surface is simultaneously subjected to stress and a corrosive environment, leading to the formation and propagation of cracks. This type of corrosion commonly happens in pressure vessels under high stress and corrosive conditions.
Corrosion can lead to material thinning and reduced strength in pressure vessels, potentially causing severe consequences such as leaks or ruptures. Therefore, to address the corrosion issues in pressure vessels, the following measures should be taken:
Regularly inspect and evaluate the corrosion of pressure vessels, including visual inspections and non-destructive testing methods.
Implement corrosion prevention measures, such as coating protection, cathodic protection, and selecting appropriate materials, to minimize the occurrence and progression of corrosion.
Regularly clean and maintain pressure vessels to remove dirt and impurities that may cause corrosion.
Comply with relevant safety regulations and operational guidelines to ensure the safe and proper operation of pressure vessels.
For severely corroded pressure vessels, repair or replacement may be necessary to ensure their safety and reliability.
Our company attaches great importance to technological innovation and R&D design. We possess 1 municipal-level enterprise technology center in Heze City, equipped with non-destructive testing, physical and chemical testing, welding testing, hydrostatic testing, and other testing facilities. We have over 600 various instruments and equipment, including CNC machine tools, X-ray flaw detectors, digital ultrasonic flaw detectors, mechanical property testing machines, chemical analyzers, spectrometers, tensile testing machines, plasma welding machines, etc. The key products and technologies we have developed, such as temperature and pressure vessel welding, biomass boiler emission reduction, and waste heat utilization, have successively been shortlisted for multiple Shandong Provincial Department of Industry and Information Technology science and technology innovation projects, Shandong Provincial key projects, and Heze City innovation and excellence projects. We have cumulatively obtained 27 authorized utility model patents, 16 authorized invention patents, participated in drafting 2 standards, 2 industry standards, and registered 15 trademarks. The technical team of our company, in collaboration with Professor Yajiang Li of Shandong University, has jointly developed deep cryogenic container processing technology, utilizing the international plasma arc + filler wire tungsten inert gas arc welding (PAW-GTAW) technology. After the provincial-level scientific and technological achievement evaluation, the technology level has reached an international standard in the field of deep cryogenic container manufacturing. Choose Zhongjie Special Equipment, and let's create brilliance together!




































