Shandong Zhongjie Special Equipment Co., Ltd. (formerly Heze Boiler Factory Co., Ltd.) was established in 2001, located at No. 2218 Jinnan Road, Economic and Technological Development Zone, Heze City, with a registered capital of 50 million yuan and total assets of 500 million yuan. The company has 7 business centers: boiler manufacturing, deep-freeze containers, pressure vessels, central air conditioning, engineering installation, international trade, and Internet of Things. It operates three factories on Jinnan Road, East Changjiang Road, and Bohai Road, covering a total area of 200,000 square meters, with the main workshop spanning 83,000 square meters. Currently, there are 710 employees, including 247 engineering and technical staff and 82 intermediate-level technicians. In December 2016, it was recognized as a "High-tech Enterprise" by the Science and Technology Department. In June 2021, it was identified as a "Specialized and New Enterprise in Shandong Province" by the Department of Industry and Information Technology. In June 2022, it was recognized as a "Gazelle Enterprise in Shandong Province" and in August 2022, as a "Specialized and New Small Giant Enterprise" by the Ministry of Industry and Information Technology.
Industrial boiler thermal deaeration is a commonly used deaeration method, characterized by:
- Deaeration: Thermal deaeration releases dissolved oxygen from the boiler feed water by heating it, utilizing heat to expel the oxygen. As the water temperature rises during the thermal deaeration process, the solubility of oxygen decreases, allowing for effective removal of oxygen from the water.
- No Chemicals Required: Unlike other deaeration methods, thermal deaeration does not require chemicals, thereby avoiding environmental pollution and equipment corrosion caused by chemicals. It also reduces operating costs and complexity.
- Automated Control: Thermal deaeration can be achieved through an automated control system, which adjusts the feed water temperature and flow rate based on the boiler's operating status and water quality to achieve optimal deaeration results.
- Wide Application Range: Thermal deaeration is suitable for various types of industrial boilers, including coal-fired, gas-fired, and oil-fired boilers. Whether for small or large boilers, thermal deaeration can be employed for deaeration treatment.
- Boosts Boiler Efficiency: Removing dissolved oxygen from the water reduces corrosion and oxidation reactions within the boiler, extending its service life. Additionally, reducing oxygen presence can enhance the boiler's thermal efficiency and reduce energy consumption.
- Note: While thermal deaeration effectively removes oxygen from the water, it may not address other water quality issues such as hardness and alkalinity. Therefore, in practical applications, it is necessary to consider water quality characteristics and boiler requirements to select the appropriate deaeration method.
To optimize and improve the planning of gas boiler systems, consider the following aspects:
1. Energy Audit and Assessment: Conduct a comprehensive energy audit and assessment to understand the energy consumption of the gas boiler system and identify potential energy-saving opportunities. Through data analysis and energy measurement, determine the main sources of energy consumption and bottlenecks, providing a basis for subsequent optimization.
2. Combustion System Optimization: Optimize the combustion system of the gas boiler, including adjustments and cleaning of burners, control of the ratio of gas to air, and maintenance of the combustion chamber. Ensure high combustion efficiency and high gas utilization, reducing energy waste.
3. Heat Recovery Utilization: Consider installing heat recovery devices such as waste heat recovery units or flue gas heat exchangers. These devices can utilize the excess heat from the flue gas emitted by the gas boiler to heat water or other equipment requiring heat, improving energy efficiency.
4. Pipe Insulation and Leak Inspection: Ensure that the insulation of gas and hot water pipes is effective to reduce energy loss. Regularly inspect for pipe leaks and repair them promptly to avoid energy waste and safety hazards.
5. Control System Upgrade: Consider upgrading the control system of the gas boiler to adopt automated control technology. Through precise control and adjustment, achieve optimal operation of the gas boiler.
The gas steam boiler's gas consumption over a year, for a 1-ton capacity, depends on various factors, including the efficiency of the boiler, load conditions, and operating hours. Generally, the consumption can be estimated using the following formula: Gas Consumption (m) = Boiler Efficiency × Rated Thermal Power × Operating Hours. Here, boiler efficiency refers to the boiler's thermal energy utilization efficiency, typically expressed as a percentage; rated thermal power is the boiler's rated thermal output, usually in kilowatts (kW); and operating hours are the duration of the boiler's operation, typically measured in hours. It's important to note that the boiler's efficiency and rated thermal power can be determined based on the specific model and parameters of the boiler, while operating hours need to be estimated based on actual usage. Therefore, for an accurate calculation of the 1-ton gas steam boiler's annual gas consumption, it is recommended to refer to the technical specifications and operating records of the boiler, or consult the boiler manufacturer or engineer.
When operating a gas boiler, there are three key points to be aware of:
1. Safe Operation: A gas boiler is a heat energy device, and safety must be a priority. First, ensure that the operator has the relevant skills and knowledge, understands the boiler's working principle and operating procedures. Second, strictly prohibit storing flammable materials around the boiler and maintain good ventilation. Additionally, regularly inspect and maintain the safety devices such as the safety valve and pressure gauge to ensure they function properly.
2. Proper Gas Supply Adjustment: The combustion of a gas boiler requires an appropriate amount of gas supply. During operation, adjust the gas supply according to actual needs to ensure stable combustion. At the same time, regularly check the tightness of the gas pipeline and valves to prevent gas leaks.
3. Regular Maintenance and Cleaning: Regular maintenance and cleaning of a gas boiler are crucial for maintaining its normal operation and extending its service life. Regularly inspect all parts of the boiler, clean the burner, flue, and heat exchanger to remove accumulated dust and dirt, ensuring the efficiency of heat transfer and combustion. Moreover, regularly replace filters and clean water treatment equipment to ensure clean water quality and prevent scale and corrosion.
It should be noted that the above three points are only basic operational guidelines, and specific operational and maintenance requirements may vary depending on the model and specifications of the gas boiler. Therefore, before operating a gas boiler, it is advisable to refer to the boiler's operation manual or consult with experts to ensure correct and safe operation.
Shandong Zhongjie Special Equipment, welcome customers to our factory for business discussions.




































