1-gallon compounding machine
One. Application:
Its primary function is to ensure the product meets the customer's required quality and color. To achieve the customer's specifications, the results of the experiments and their ratios are applied to the production line. This machine is specifically designed to uniformly mix the test materials and additives.
II.Features:
a) Compounding Room Volume:1LThe weight is related to the density of the material; the denser the material, the heavier the weight.
b) ⑵ Main Motor: AC motor, power5.5KWkW
⑶ Gearbox: Base and frame are constructed with low-carbon steel welding, featuring a forced lubrication circulation system.
⑷ Rotor: Bi-angled, synchronous rotor structure (also available for design and manufacturing according to customer-provided rotor structure drawings),The ratio of the front and rear impeller speeds1：1.20OrSTSynchronous rotor, steel casting with temper hardening treatment, surface with hard chrome plating; ball roller bearing; lubrication bath for bearing; rotor speed:1.0L：36Turn/Minute
⑸ Facing: Steel structure, drilling and heat treatment, hardened and chrome-plated surface treatment on the inner surface.
Bracket: Steel structure, internally hardened and chrome plated.
⑺ Cylinder pin: Cylinder driven, hard chrome plated surface
⑻ Face Sealing: High-wear-resistant material sealing ring, self-lubricating bearing, hinge spring pressure-sealed
⑼ Filling hopper: manual operation
⑽ Control Methods: Manual, semi-automatic, and automatic; Refining Machine Temperature: Room temperature to200°
III. Technical Specifications:
Mixing Room Capacity | 1L |
Temperature Range | RT~200℃ |
Heating Method | Electric heating tube |
Heating Power | 2.4KW |
Controller | PLCProgrammable color touch screen, human-machine operation interface, all process parameters can be set |
Method of Unloading Materials | Motor reverse for material feeding |
Cooling method | Potable Water Cooling (Customer-provided Water Source Connection) |
Flip Angle | 110° |
Rotor Speed Ratio | 1:1.27 |
Rotor RotationQuickly | 15-50 rpmVariable Frequency Drive调速 |
Method of adding material | Manual |
Rotor Material | SKDChromium-molybdenum alloy |
Rotor Hardness | HRC60Hard Chrome Plating |
Blending Room | SKDChrome-molybdenum alloy material, internal cavity surface hardnessHRC60 Mirror hard chrome |
Upper Pressure Plate | Full pressure pneumatic, air source pressure0.5～0.8MpaCustomer-supplied gas source connection port |
Main Engine | 5.5KW |
Reversing Motor | 400W |
Body Accumulated | 1300×700×1600（W×D×H）mm |
Electricity Source | 3∮ 、AC380V 、22AThree-phase, five-wire (customer-provided power connection port) |
Heavy Quantity | About680kg |
Section 4: Mechanical Main Body
Base | Rack Welded from steel bars and steel plates, processed into shape
4--2 Mixing Room The intermediate slot is cast and machined from wear-resistant alloy steel, featuring a water jacket for cooling purposes.
Side walls are made of medium carbon steel plate, welded and processed.
4--3 Agitator shaft Axle and blade assembly20crMoPouring,Stainless steel welding wire processed, shaft and blades
All are hollow, capable of passing cooling water.
4--4 Bearing Mount Inclined unloading sectionZG20Cast Steel,With the other three piecesHT250Cast Iron,All processed,Ball bearing used
4--5 Feeding Device This mechanical design is for the front feeding device(Dust cover), Pressure can be adjusted to the user's specification
4--6 Leak Prevention Device The side end of the agitator shaft is equipped with a mechanical shaft seal.,Material: Glass Epoxy Fabric,Axial end and shaft seal tension,The contact surface is wear-resistant treated and equipped with an oiling port.;Press lid with four sides featuring a new type of plate design
Tightener,Material: Glass Epoxy Fabric
Five. Pressure Cap Assembly
5--1 Pressure Cap Forged from wear-resistant steel,And designed with water jacket,Coolant compatible;Apply pressure to the raw materials during blending operations,Using an air cylinder for vertical up and down lifting motion
Six. Discharge unit
6--1 Structure Utilize worm gear structure for the tilting and unloading of the mixing room
6--2 Pitch angle Large110°～135°
6--3 Tiltrotary Drive Pneumatic
Seven. Transmission Structure
7—1 Main Motor 5.5KW AC
7—2 Transmission Method R77The main motor and reducer are separate transmission units.
Section 8: Pipe Fitting
8--1 Air Compressor Pipe Fitting Compressed Air Accessories(Three-point combination,Electromagnetic Valve)Mechanical body piping
Nine. Primary electrical control equipment
9--1 Temperature Setting:Automatic and manual options available
9--2 Alert action,Various time settings,Alarm sensor;reversible
Ten. Advantages of the machine unit
10--1 The main electrical components are imported brands from Taiwan's Shilin or Tainan, with the whole machine bearings sourced from the U.S. Timken.TWBBrand
10--2 The agitator shaft is made of nickel-chromium-molybdenum alloy steel. The wear-prone areas are welded with imported German wear-resistant steel, making it even more sturdy and durable.
10--3 Combination tank "Shan" type,The main body of the mixed tank is made of wear-resistant alloy steel, cast as a whole.,Welded German V-shaped steel at the cutting section, followed by hard chrome plating.,Water jacket for cooling purposes
10--4 The side wall leak prevention device is made of high-tech materials: high-pressure die-cast from epoxy glass cloth; its features include: non-abrasive, easy maintenance, non-reactive to chemicals, with an oiling port between the leak-proof seal and the wear-resistant ring, which can extend the lifespan of the sealing ring.
10--5 Pressure cap is designed with “M"Structured design for more even and thorough rubber compound mixing."
