WYTQ Passive Hydraulic Alignment Corrector Hydraulic Misalignment Corrector  Fully Automatic Belt Aligner - Long-term Supply

Hydraulic Alignment Adjuster Product Introduction

I. Overview

Our company is a professional manufacturer of fully automatic hydraulic alignment devices. After years of research and development, we have formed two main series: general-purpose and mining. These devices can operate for extended periods under various harsh working conditions, mitigating the adverse effects caused by factors such as material impact on belt conveyors, load fluctuations, and uneven elongation rates of the belt cross-sections. Additionally, we have specifically designed an automatic alignment hydraulic tensioning device for the belt conveyor's tensioning drum area to correct deviation.

Part II: Model Coding Rules

□YTZQ1000 □ □

1、   Piece□ Fill in the structural form code, F split type, ZIntegratedJIntegratedKFMining split-typeKZMining integratedKJMine-integrated

2. YTZQ denotes the equipment name code, indicating a Passive Hydraulic Alignment Device, also known as an Aligner, Skew Corrector, Bias Corrector, Centering Device, etc.

3. Specifications, i.e., bandwidth (500, 650)、800、1000、1200、1400、1600、1800、2000、2200）；

4、Second-hand        Individual□ Fill in the installation position code, S indicates installed on the upper level, XIndicated for installation on the lower level ；

5. Third blank □ fill   Function Code, No indicates one-way conveyance for belt machine.N indicates that the belt conveyor is reversible transport, meaning bidirectional transport.

6. User Notice: When placing an order, the user must provide the belt conveyor cross-sectional drawing (i.e., the size of the middle frame roller assembly of the belt conveyor) or provide the belt conveyor model and roller specifications (such as TD75).TypeDT II model, UType A large incline belt conveyors, hook-type belt conveyors; roller diameter133mm, Length465mm,Axle end mounting slot width18mm), If parameters are not available, our company can dispatch pre-sales service personnel to the site for measurement.

III. Performance Comparison of Different Structure Hydraulic Adjusters

1. Features of F-type split structure: Easy transportation of components, on-site assembly, convenient for transportation, low labor intensity during installation, but longer installation time.

2. Z-shaped integral structure features: Easy assembly of the whole machine, with a short installation time, and can be quickly disassembled into components for convenient transportation through narrow alleys, and then quickly reassembled at the site of use.

3. J-Type Integrated Structure Features: Highly integrated, more responsive, reliable performance, easy installation, short installation time, and can also be quickly disassembled into components for convenient transport through narrow alleys, with rapid reassembly upon arrival at the job site.

4. Three structural features of the mining series: Based on the original structure, it has enhanced protective and corrosion-resistant capabilities to work in harsh environments, optimized the hydraulic principles, increased reliability, and extended lifespan by 2 to 3.Extremely durable, with a lifespan up to twice as long.

Section 4: Distribution Parameters of Hydraulic Adjusters on Belt Conveyors

The fully automatic hydraulic aligner is available in two installation positions: upper and lower. Under normal circumstances, the belt conveyor transports materials from the upper level and returns them from the lower level. Due to the impact of materials and changes in conveying volume, the upper belt tends to deviate more severely than the lower one. The number of upper hydraulic aligners installed is greater than that of the lower ones.1.5 times; The recommended installation spacing for the top hydraulic adjuster (split type) is 15~30 meters, for the bottom hydraulic adjuster (split type) is 20~40 meters; for the top hydraulic adjuster (integrated type) is 20~40 meters, and for the bottom hydraulic adjuster (integrated type) is 30~60 meters.

V. Special RecommendationsIndustrial Mining Type

A mine type is a highly reliable product specifically designed for the working conditions underground in coal mines.

Structure Composition: The mining-type hydraulic adjuster is primarily composed of mining left and right drive devices, mining hydraulic cylinders,K-type oil tube assembly, swing bracket, and fixed bracket make up the unit. (The inspection drive unit is mainly composed of inspection drive wheel, oil pump, integrated valve assembly, oil tank, oil suction filter, etc.)

Operation Principle: When the belt drifts, the edge of the belt contacts the drive wheel on the drive detection device, which drives the wheel to rotate the oil pump. The oil pump draws hydraulic oil from the oil tank of the detection device, and the pressurized oil is output through the integrated valve group on the detection device and enters one working chamber of a special hydraulic cylinder. The hydraulic oil in the other working chamber of the cylinder returns to its oil tank via another integrated valve on the detection device (the two detection devices are connected through a piping assembly to achieve a closed-loop circulation), realizing the reciprocating motion of the special hydraulic cylinder. This drives the swing bracket to pivot forward and backward for belt alignment, ensuring the belt runs within the set width range, preventing belt drift, tearing, shutdown, and spillage, thereby guaranteeing the normal operation of the belt conveyor.