Fully Automatic Juice Production LineComposition: Excluding the fresh fruit pre-processing system, which is the fresh fruit juice extraction production system, as different types of fruits require varying juice extraction methods. To simplify, an automatic juice beverage production line includes: pure water purification system, fresh fruit juice extraction system, sugar dissolving pot, ingredient tank, dual filter, storage tank, homogenizer, vacuum oxygen removal machine, UHT ultra-high temperature sterilization machine, insulation tank, CIP cleaning equipment, empty bottle conveyor, juice beverage filling machine, automatic cap loading machine, in-line cap sterilization tunnel, finished product conveyor, bottle inversion sterilizer, spray sterilization cooling equipment, high-power blow dryer, labeling machine, and carton packaging machine.
In response to diverse market user needs, our company offers different production speeds.Plastic Bottle Fruit and Vegetable Juice Production LineAvailable in models ranging from 2,000 bottles/hour to 36,000 bottles/hour, including 4,000, 6,000, 10,000, and 15,000 bottles/hour.
Plastic bottle fruit and vegetable juice production line, pomegranate juice beverage production equipmentPrimarily used for filling ingredients and sterilized finished juice drinks into empty bottles and sealing them. The entire machine integrates bottle washing, hot filling, and capping. Accompanying the hot filling is an automatic vacuum return system that suction all overflowed juice drinks into a return tank during the filling process. The juice drinks are then pumped back to the UHT ultra-high-temperature sterilizer at the front of the filling stage for a second sterilization before refilling. The fully enclosed liquid cylinder with hemispherical top and bottom caps ensures no blind spots during cleaning, equipped with a temperature sensor that can be set at any desired level, such as 85 degrees. Should a malfunction occur during the production process, causing the three-in-one juice filling machine to stop for a few minutes, the juice drink temperature inside the cylinder will drop below 85 degrees, at which point the filling machine halts operation. All juice drinks inside the cylinder are then suctioned into the return filling, sterilized again, and only then can the refilling process continue. This is referred to as hot filling of juice drinks. The machine itself does not have heating capabilities, but it can control the filling temperature of the material. At 85 degrees, the juice drinks do not breed bacteria, extending the shelf life of the finished product.
Plastic bottle fruit and vegetable juice production line, pomegranate juice beverage production equipmentBetween bottling and capping, a spray wash device is required. Through photoelectric detection, pure water is sprayed onto the bottle neck when a bottle passes by, cleaning off any juice residue left on the thread of the bottle neck to prevent bacterial growth. From a strict safety perspective, the sealed juice drinks also require bottle inversion sterilization and spray rinsing cooling, known as secondary sterilization. The bottle inversion primarily utilizes the temperature of the juice drink to sterilize the inside of the cap. The spray rinsing sterilization is also called pasteurization, followed by an immediate drop in temperature. Prolonged exposure to high temperatures can affect the integrity of the juice's ingredients, impacting taste and color.
The bottle sterilization machine is driven by an electric motor, continuously operating via a conveyor chain. It features a bottle inversion chain system that rotates the bottled juice drinks 90 degrees. Sterilization of the bottle cap interior is achieved by relying on the temperature of the beverage inside the bottle. The bottles are not contaminated in any way. The main motor is controlled by a variable frequency inverter, ensuring more stable motor operation. The conveyor chain can achieve stepless speed adjustment, making it suitable for the operation and production of the entire juice beverage filling production line.
Fully Automatic Juice Production Line, Plastic Bottle Vegetable & Fruit Juice Production LineHigh-powered blow dryers are used to completely dry the bottle body with hot air, facilitating labeling and tagging. Options include self-adhesive labels and shrink sleeves. Many commercial beverages commonly use shrink sleeves. The original fruit ingredients and product advantages are displayed on the label in text and image form, highly captivating consumer attention. Sometimes, what one tastes isn't just a beverage, but also a mood.
Process Flow Diagram for Juice Beverage Production Line
The fully automatic PE shrink wrapping machine is used to package bottled drinks that have been filled and sealed into packs of 12 bottles or 24 bottles. The outer packaging material is made of PE, which shrinks automatically upon preheating, tightly wrapping the neatly stacked bottles. After shaping, the sides form sleeve-like shapes for easy handling. Whether it's a pack of 12, 9, or 24 bottles, the rows and columns of the stacks can be freely combined, and adjustments are also quite convenient.Fruit and vegetable juice production line, pomegranate juice beverage production line equipment
