Application Scope
Silicon carbide far-infrared radiant heating assemblies for T/GF series reactors (reactor heaters), mainly used for high and low-pressure reactors, distillation pots, distillation towers, enamel pots, and oxidation furnaces.
Dry reactors, cracking reactors, polymerization reactors, open-loop reactors, twin-screw heating furnaces, pipelines, distillation towers, molten salt furnaces, incinerators, heat transfer oil furnaces, etc., for the internal chemical products of chemical equipment.
Radiation heating capable; achieves environmental protection, explosion-proof, energy saving and emission reduction, improves product quality, reduces labor intensity, minimizes land area, and decreases the number of operating staff; currently widely used in petrochemical and coal industries.
Chemical products, graphene lithium battery anode and cathode materials, dyes, biology, paints, spices, food additives, high polymer materials, polycrystalline silicon, desulfurized reground rubber, high-temperature cracking, waste machinery
Advanced heating equipment for high and low-temperature processes in industries such as oil refining, biodiesel production, metallurgy, and mining.
◆ Working Principle
This converts electrical energy into heat, then utilizes far-infrared spectral technology to transform heat into far-infrared radiation, allowing the heated material to absorb heat rapidly and thoroughly, thereby accelerating the heat transfer rate.
Uniformity of degree and heat radiation, enhancing production output and product quality; heat energy generated by high-temperature resistive strip through electrical conduction, then through high thermal conductivity and mechanical strength.Far infrared
Silicon Carbide Thermal Radiation ElementsOr the "far infrared high-aluminum thermal radiation elements" act as a "thermal conductive medium" to effectively transfer heat. This thermal radiation material belongs to far-infrared materials, can
Convert heat energy into a stronger far-infrared spectral thermal radiation, its thermal process includes heat conduction, convection, and far-infrared spectral thermal radiation.
◆ Performance Description
The heating unit features a rational structure, a beautiful and innovative appearance, fast, even, and stable heating, precise temperature control, minimal thermal buffering, noiseless operation, and is environmentally friendly with no pollution to humans.
Unharmed, wide application range, compatible with custom designs, adaptable for upgrading existing equipment, high protection grade, significant energy-saving effect, reliable, stable operation.
Installation is simple and easy to understand, boasts a long service life, and is convenient for maintenance and repair with low repair costs. It is suitable for use in key flammable and explosive areas as well as clean environments.
Economic benefits
Traditional heating methods such as thermal oil, steam, and open flame are characterized by high energy consumption, significant safety hazards, and severe environmental pollution. These drawbacks are currently a major focus of national regulation.
Far-infrared heating devices completely eliminate the drawbacks of traditional heating methods, alleviating users' concerns, and allowing a vast majority of customers to operate legally and securely! It is perfectly compatible with industrial steam...
Heating is more energy-efficient compared to the average.Over 15%, and compared to the circulation thermal oil heating, it saves energy by over 40%. For example, using a thermal oil heating furnace requires oil replacement annually, and the oil undergoes long-term high...
Easily accumulates sediment and carbonizes at low temperatures, affecting thermal transmission efficiency. Requires longer oil supply pipelines, high-temperature oil pump valves, and other auxiliary equipment. Large heat loss due to pipeline heat dissipation, posing potential hazards. Ensure proper guidance and precautions.
Hot oil furnaces require a certain distance, necessitating additional land acquisition and the construction of factory buildings; the oil furnaces are also subject to regulations by environmental protection, safety inspections, and fire departments. Moreover, controlling the material temperature is challenging, especially for special applications.
When customers want to increase the reaction temperature, it's difficult to raise the oil temperature. To operate the oil furnace, several furnace workers must be employed, and costs for various insurances, wages, etc., need to be borne; if the user
When production tasks are not busy, it is still necessary to light up and burn the furnace to operate a reactor, and the oil furnace production process remains unchanged, which inadvertently increases production costs. However, far-infrared heating does not...
Space occupied, directly connected to the reactor body, high thermal efficiency (at)Over 92%, no additional auxiliary equipment required; operation can be handled by a single electrician.
Multiple reactors, reducing labor intensity and enhancing work efficiency; users can simply flip a switch to automatically operate the desired reactor.
◆ Special Features
The special process of the special user products is characterized by material reactions being time-sensitive, requiring high temperatures with rapid heating, precise temperature control, and being located in flammable, explosive areas, as well as clean environments.
User equipment falls under non-standard equipment or special requirements. The far-infrared heating device is fully capable of meeting the process requirements. The heating device can not only meet the warming needs but also achieve cooling requirements. High
The operating temperature of the aluminum heating device can beOperable up to 650°C with a broad application range; high degree of automation in the heating unit, capable of communicating and interlocking with DCS or PLC/DP.
Remote control, reduce labor intensity, enhance economic benefits.
Performance
BTF-J/M series infrared heating equipment has explosion-proof performance in compliance with GB3836.1-2010 "General Requirements for Electrical Equipment Used in Explosive Gas Atmospheres, Part 1" and GB3836.2-2010.
Electrical Equipment for Explosive Gas Atmospheres2 parts: "Explosion-proof Type 'd'", GB3836.3-2010 "Electrical Equipment for Explosive Gas Atmospheres - Part 3: Increased Safety 'e'"
GB3836.,9-2006 "Part 9 'm' of Electrical Equipment for Explosive Gas Atmospheres – Enclosed electrical equipment" as stipulated by the National Supervision and Inspection Center for Quality of Explosion-Proof Electrical Appliances. Inspected by the National Supervision and Inspection Center for Quality of Explosion-Proof Electrical Appliances.
Qualified inspection, obtained the "Ex-proof Qualification Certificate" and "China National Compulsory Product Certification". Suitable for reactors as heat-up medium for crude oil, quality oil, ethylene-based materials, etc.
For heating purposes, available within the factory.Zone 2 for explosive mixtures of Class II T1~T2 gases with air, as well as explosion-proof areas for combustible dust.
