Application Range
T/GF Series Carbon Silicon Carbide Far-Infrared Radiation Heating Units (Reactor Heaters) are primarily used for high and low-pressure reactors, distillation pots, distillation towers, enamelled pots, and oxidation furnaces.
Dry reactors, cracking reactors, polymerizing reactors, ring-opening reactors, twin-screw heating furnaces, pipes, distillation towers, molten salt furnaces, incinerators, heat transfer oil furnaces, etc., for internal chemical products in chemical equipment.
Radiation heating capability; achieves environmental protection, explosion-proof, energy saving and emission reduction, improves product quality, reduces labor intensity, minimizes land use, and reduces the number of operational staff; currently widely used in petrochemical and coal industries.
Chemical products, Graphene lithium battery anode and cathode materials, Dyes, Biology, Paints, Spices, Food additives, High polymer materials, Polysilicon, Desulfurized reground rubber, High-temperature cracking, Waste machinery
Advanced and ideal heating equipment for high and low temperature heating in industries such as oil refining, biodiesel production, metallurgy, and mining.
Operation Principle
It converts electrical energy into heat energy, then utilizes far-infrared spectral technology to transform the heat energy into far-infrared radiation, allowing the heated material to absorb the heat quickly and thoroughly, thereby accelerating the heat transfer rate.
Uniformity of degree and heat radiation, enhancing production output and product quality; heat energy generated by high-temperature resistance flat strip through electrical conduction, then transmitted through high thermal conductivity and mechanical strength.Far-Infrared
Silicon Carbide Thermal Radiation ComponentsOr, "Far-Infrared High-Aluminum Thermal Conductive Radiating Elements" as "Thermal Conductive Medium" effectively transfer heat. This thermal radiating material belongs to far-infrared materials, can
The conversion of thermal energy into a stronger far infrared spectrum thermal radiation involves a thermal process that includes heat conduction, convection, and far infrared spectral thermal radiation.
Performance Description
The heating unit features a rational structure, a beautiful and innovative appearance, rapid, even, and stable heating, precise temperature control, minimal thermal buffering, noiseless operation, and no environmental pollution.
No damage to the body, wide application range, can be matched with non-standard production, can be modified and matched with old user equipment, high protection grade, significant energy-saving effect, reliable, stable operation, safety
Installation is simple and easy to understand, with a long service life, convenient maintenance and repair, low repair costs, and suitability for use in key flammable and explosive areas as well as clean environments.
Economic benefits
Traditional heating methods such as thermal oil, steam, and open flame are characterized by high energy consumption, significant risks, and severe environmental pollution. These drawbacks are currently a major focus of national regulation.
Far-infrared heating equipment completely eliminates the drawbacks of traditional heating methods, alleviating the concerns of users, allowing a vast majority of customers to operate legally and securely! It is compatible with industrial steam
Heating is more energy-efficient compared to the average.15% or more, and over 40% more energy-efficient compared to circulating thermal oil heating. For instance, using a thermal oil heating furnace requires oil replacement annually, and the oil undergoes long-term high...
Easily accumulates sediment and carbonizes at low temperatures, affecting heat transfer efficiency. Requires longer oil supply pipelines, high-temperature oil pump valves, and other auxiliary equipment. Large heat loss due to pipeline heat dissipation, posing potential hazards. Ensure guidance and safety measures are in place.
Hot oil furnaces require a certain distance for installation, necessitating additional land acquisition and construction of factory buildings; the oil furnaces are also subject to regulations by environmental protection, safety inspection, and fire departments, and controlling the material temperature is particularly challenging.
When customers want to increase the reaction temperature, it's difficult to raise the oil temperature. To operate the oil furnace, several furnace workers must be hired, and costs such as insurance and wages need to be borne; if the user
When production tasks are not particularly busy, it is still necessary to light up and heat the furnace to operate a reactor, and the oil furnace production process remains unchanged, thereby increasing production costs indirectly. While far-infrared heating does not...
Space occupation, directly connected and matched with the reactor body, high thermal efficiency (at)Over 92%, no additional auxiliary equipment required; can be operated by a single electrician.
Multiple reactors, reducing labor intensity and enhancing work efficiency; users can simply flip the switch to start any reactor automatically.
◆ Uniqueness
The special process of the special user product is characterized by material reactions that are time-sensitive, requiring high temperatures and rapid heating rates, precise temperature control, and being located in flammable, explosive environments and clean areas.
User equipment falls under non-standard equipment and special requirements. The far-infrared heating unit is fully capable of meeting the process requirements. The heating unit can not only meet warming needs but also achieve cooling requirements. High
Operating temperature of the aluminum heating device can beOperates within 650°C; wide application range; high level of automation in the heating system, capable of communication and interlock with DCS or PLC/DP.
Remote control for reduced labor intensity and enhanced economic benefits.
Performance
The BTF-J/M series infrared heating devices meet the explosion-proof performance requirements of GB3836.1-2010 "General Requirements for Electrical Equipment Used in Explosive Gas Atmospheres, Part 1" and GB3836.2-2010.
Electrical Equipment for Explosive Gas Atmospheres2 parts: "Type 'd' Explosion-proof," GB3836.3-2010 "Electrical Equipment for Explosive Gas Atmospheres – Part 3: Increased Safety 'e'"
GB3836.,9-2006 "Part 9 'm' of Electrical Equipment for Explosive Gas Atmospheres - Encapsulated Electrical Equipment" as specified. Inspected by the National Quality Supervision and Inspection Center for Explosion-Proof Electrical Appliances.
Qualified inspection, obtained the "Ex-proof Qualification Certificate" and "China National Compulsory Product Certification." Suitable for reaction vessels within crude oil, quality oil, ethylene-based, materials, etc., as a heating medium.
For heating purposes, available within the factory.Zone 2 for explosive mixtures of Class II T1~T2 flammable gases with air, as well as explosion-proof areas for combustible dust.
