Intensive mixer is the ideal equipment for kneading, blending, vulcanizing, and polymerizing high-viscosity, elastoplastic materials. It is used in the production of silicone rubber, sealant, thermoplastic adhesive, and food-grade adhesives. The intensive mixer is a type of mixing and blending equipment, commonly featuring two Sigma blades arranged in parallel, with one blade rotating at a higher speed and the other at a slower speed to generate shearing force. The different blade speeds allow for rapid shearing of the blended materials, ensuring uniform mixing.
Vacuum kneaders are a type of kneader, primarily used in the chemical production fields such as silicone rubber, glass glue, butyl rubber, and thermoplastic adhesives. Kneaders typically consist of several major components, including the kneading system, vacuum system, heating system, cooling system, and electrical control system.
The kneader operates by a pair of Σ blades that rotate and interact with each other, generating intense shearing action. This rapid reaction of semi-dry or rubbery, sticky plastic materials results in quick and uniform mixing and blending.
The kneader is mainly composed of five major parts: the kneading section, the base section, the hydraulic system, the transmission system, and the electrical control system. The hydraulic system is operated by a hydraulic station to control the large cylinder for opening and closing functions. The hydraulic system is also operated by a hydraulic station to control the cylinder for functions such as flipping and opening the cover. Detailed parameters can be freely selected and requested by the user, offering convenient and reliable operation. The transmission system consists of an electric motor, a reducer, and gears, which are matched with the motor according to the kneader model.
The kneading machine's transmission section is driven by an electric motor at synchronous speed, which passes through an elastic coupling to the reducer. The output device then drives the fast paste to reach the specified speed, and it can also be adjusted by a variable frequency drive.
The kneader features two Sigma-type blades, with differing speeds between the two. The rotational speed can be set differently according to various processes, with a common speed of 42/28 rotations per minute.
Mixer kneaders can be designed in both heated and non-heated versions. Heat exchange methods usually include: electric heating, steam heating, circulating hot oil heating, and circulating water cooling, etc.
The kneading machine has discharge methods including hydraulic tilting, ball valve discharge, and screw extrusion. The cylinder and impeller contacting parts are all made of SUS304 stainless steel to ensure product quality.


































