Product Details

The Low-Temperature Pulsed Vacuum Dryer is a high-efficiency, energy-saving product newly developed in response to market demands, combining years of industry experience, multiple patented technologies. It primarily addresses the bottleneck issues of long drying cycles, difficulty in collection, and lack of quality assurance in traditional Chinese medicine materials.

 
Product Overview

A Low-Humidity Pulsed Vacuum Dryer is a vacuum box-type drying unit that falls under the category of static vacuum drying equipment, operating under vacuum conditions. It is widely applicable for drying materials in various industries, particularly suitable for heat-sensitive materials or those with high viscosity and stringent oxygen-containing working conditions. The equipment uses (low-temperature) hot water as the exchange medium, employs the principle of "high vacuum" laminar flow drying, and incorporates the bubble-piercing patent technology. This technology resolves long-standing bottlenecks in the drying process of herbal extracts, such as material foaming and overflow, easy carbonization, oxidation degradation, and long drying cycles. It represents an efficient, energy-saving, and low-temperature drying method. Additionally, it can perform online cleaning or soaking cleaning, material full-entry and full-exit functions, automatic cooling inside the chamber, and automatic feeding.

Product Advantages

1) Overcomes the bottleneck of low drying efficiency in traditional Chinese medicine extracts, with this equipment's technology improving efficiency by 2 to 10 times more than traditional equipment.

2) Addressed the issue of material compliance with actual production and drying processes, ensuring stable equipment production and controllable technology.

3) Achieved sterilization and drying within the same container for materials. Saves process steps, space, equipment investment, energy consumption, and labor.

4) Overcomes the difficulty of equipment cleaning with online cleaning capability. The internal drying car is designed as a movable unit, with individual layers that can be removed. Equipped with an external car, cleaning becomes more convenient.

5) Overcomes the drying challenge for small to medium batch production and a variety of products, offering greater flexibility in actual production.

6) Resolved carbonization and coking issues during material drying, ensuring that the effective components of the material are not degraded, significantly enhancing product quality.

7) Addressed uneven material drying, which required secondary drying, resulting in inconsistent material color and varying properties.

8) Resolved the loose texture after material drying, resulting in a honeycomb structure for improved product solubility.

9) Addressed issues such as difficulty in collecting material from the baking tray, knocking deformation, low yield, and excessive metal ion content, by using FDA-compliant material for the base.

10) Resolved foaming and material leakage issues during material drying, utilizing new technology for detection and patented technology for treatment.

11) Addressed high energy consumption and extended drying time issues, with costs reduced by over 80% compared to traditional equipment.

12) The product features integrated material input/output, automatic feeding, and in-box automatic temperature control, significantly reducing labor consumption and intensity, as well as shortening operation and cooling times.