Product Overview/Introduction
Operation Principle:
The Senpai Servo Pressing Machine is a precision pressing equipment specifically designed and developed for the market, featuring pure servo control.A professional R&D engineering team with years of on-site customer experience, developing a multifunctional press machine to meet the requirements of Work Automation 4.0; the equipment is fully digitally controlled in a closed-loop by a microcomputer processor, utilizing high-precision, high-response speed imported servo motors; the machine features three control modes: displacement, position, and pressure.A multi-functional device with high precision, accurate pressure, and online detection and control capabilities. The operation principle of the device is to drive an imported high-precision ball screw for up and down running pressure fitting operations through a servo motor.
Primary Application:
Precision bearings, bushings, sleeves, copper bushes, automotive parts, water pumps, turbochargers, gearboxes, gears, electric tools, car chassis components, rear axles, subframe bushes, gearboxes, differential cases, rotors, shafts, connectors, etc., assembly services.
I. Equipment Features:
6-stage precision stroke speed assembly
2. Online quality assessment for press-fitting operations
3. Press Fit Curve Display
4. Seven assembly modes to choose from.
5. 100 programmable compression sets available.
6. Press-fitted Data Transmission and Storage
7: Six-stage stroke speed: fast forward, detection, work stroke 1, work stroke 2, work stroke 3, pressure hold
2; High Precision Press Fit Mode
The servo press machine can accurately control the press speed, position, and pressure; it features multiple press programs, including constant press speed, precise position stop, precise force stop, and precise displacement stop, making it easy to complete two or more stages of press work; within the stroke, the machine's precise position can be set at will, eliminating the need for expensive precision molds to ensure press accuracy; the position repeatability accuracy is ±0.01mm, and the pressure control accuracy is ±1% of the rated pressure.
III. Online Pressing Quality Inspection for Whole Process Quality Control and Data Management
Upon completion of the operation, all setup and result data, as well as pressure displacement curves, can be displayed on the human-machine interface of the servo press, effectively controlling interference fit quality. This also ensures traceability of operation data for management, inspection, and elimination of defective products, preventing greater losses. Additionally, it aids in optimizing process technical parameters and design.
◆ Features a function to check the position upon contact with force, determining if the workpiece is present and oriented correctly.
◆ Capable of detecting pressure and sampling various pressure values (high, incremental, and others) within any press-fit displacement range, thereby determining if quality control conditions are met.
◆ Capable of detecting pressure and position at the termination point, to determine if the quality control conditions for the termination point are met.
Automatic Compensation Accuracy - Meets precision assembly requirements under specific operating conditions
Requirements for precise pressure assembly of parts exceeding precision tolerances, impact of frame deformation on precise pressure assembly, and unique solutions for servo pressure assembly. These include: software automatic compensation, system dynamic compensation, or external trigger stop function.
IV. Equipment Application Advantages:
The high-precision characteristics of achieving accurate pressure and displacement full-closed-loop control are unmatched by other types of presses; compared to traditional pneumatic and hydraulic presses, energy savings reach over 80%, and they are more environmentally friendly and safer, meeting the requirements for equipment use in dust-free workshops; the entire process curve of the pressing force and displacement can be displayed on a liquid crystal display; the entire process control can automatically determine whether the product is qualified at any stage of the operation, ensuring 100% real-time removal of defective products, thus realizing online quality management; all parameters such as pressing force, pressing depth, pressing speed, and holding time can be numerically input on the operating panel, with a user-friendly interface and simple operation; up to 100 sets of pressing programs can be customized, stored, and called; seven pressing modes are available for selection, meeting various process requirements; by connecting to a computer via an external port, pressing data can be stored on the computer, ensuring traceability of product processing data for easier production quality control management; due to the machine's inherent accurate pressure and displacement control functions, there is no need for additional rigid limiting in the fixture, and different pressing programs are simply called when processing products of different specifications, allowing for easy multi-functional use and flexible line-up. Output options range from 100 kg to 20 tons, with stroke options from 20mm to 1200mm.
