Product Overview/Introduction
Operating Principle:
The Senpai Servo Press is a precision press assembly machine specifically developed with market needs in mind, featuring pure servo control technology.A professional R&D engineer team with years of on-site customer experience, developing a multifunctional press machine to meet the automation 4.0 requirements; the equipment is fully digitally controlled with a microcomputer processor and a closed-loop system, featuring high-precision and high-response speed imported servo motors; the machine offers three control modes: displacement, position, and pressure.A multi-functional device with high precision and accurate pressure, capable of online detection and control. It operates by using a servo motor to drive an imported high-precision ball screw for the vertical running and assembly pressure operation.
Main Application:
Precision bearings, shaft sleeves, bushes, copper bushes, automotive parts, water pumps, turbochargers, gearboxes, gears, electric tools, automotive chassis parts, rear axles, subframe bushes, gearboxes, differential cases, stators, shafts, connectors, etc., assembly services.
I. Equipment Features:
6-stage stroke precision assembly
2. Online Quality Assessment for Press-Fitting
3. Press Fit Curve Display
4. Seven press-fit modes to choose from.
5. 100 programmable compression kits available.
6. Press Fit Data Transmission and Storage
7: Six-stage stroke speed: fast forward, probe, normal feed, normal feed 2, normal feed 3, pressure hold
2; High Precision Press Fit Mode
The servo press machine can accurately control the press speed, position, and pressure; it features multiple press programs, including constant press speed, precise position stop, precise force stop, and precise displacement stop, making it easy to complete two or more stages of press work; within the stroke, the machine's precise stopping position can be set at will, eliminating the need for expensive precision molds to ensure press accuracy; the positioning repeatability is ±0.01mm, and the pressure control accuracy is ±1% of the rated pressure.
3. Online Press Fitting Quality Inspection - Ensures quality control and data management throughout the entire press fitting process
Upon completion of the task, all job settings, result data, and pressure displacement curves can be displayed on the human-machine interface of the servo press, effectively controlling the fit quality and simultaneously satisfying traceable management of job data, inspection, and removal of defective products, to avoid greater losses. Additionally, it can also assist in optimizing process technical parameters and design.
◆ Features a function to check the position when in contact with force. Determines whether the workpiece is present and in the correct orientation.
◆ Capable of detecting pressure and sampling various pressure values (high, incremental, and others) across any pressure displacement range, thereby determining if the set quality control conditions are met.
◆ Equipped to detect pressure and position at the termination point, determining if it meets the quality control conditions set for the termination point.
Automatic Compensation Accuracy - Meets precision assembly requirements under specific working conditions
Requirements for precise pressure assembly between parts with excessive precision deviations, influence of frame deformation on precise pressure assembly, and unique solutions for servo pressure assembly. These include: software automatic compensation, system dynamic compensation, or external trigger stop function.
IV. Equipment Application Advantages:
The high-precision characteristics of achieving accurate pressure and displacement full-closed-loop control are unparalleled by other types of press machines; compared to traditional pneumatic and hydraulic presses, energy savings reach over 80%, and they are more environmentally friendly and safer, meeting the requirements for equipment use in dust-free workshops; the entire process curve of clamping force and displacement can be displayed on a liquid crystal display; the entire process control can automatically determine whether the product is qualified at any stage during the operation, ensuring 100% real-time removal of defective products, thereby realizing online quality management; all parameters such as clamping force, insertion depth, clamping speed, and holding time can be numerically input on the operation panel, with a user-friendly interface and simple operation; up to 100 clamping programs can be customized, stored, and called; seven clamping modes are available for selection, meeting different process requirements; by connecting to a computer via an external port, clamping data can be stored on the computer, ensuring traceability of product processing data and facilitating production quality control management; as the machine itself has accurate pressure and displacement control functions, there is no need for additional hard limit stops on the fixture, and different clamping programs can be called when processing products of different specifications, thus easily achieving multi-functional use and flexible line-up. Available output ranges from 100 kg to 20 tons, and stroke lengths from 20 mm to 1200 mm can be freely matched.
