Product Overview/Introduction
Operating Principle:
The Senpai Servo Pressing Machine is a precision pressing equipment specifically developed for the market, featuring pure servo control.A professional R&D engineer team with years of on-site customer experience, specializing in the development of a multifunctional press machine designed for Industry 4.0 automation; the equipment is fully digitally controlled in a closed-loop system by a microcomputer processor, utilizing high-precision, high-response speed imported servo motors; the machine features three control modes: displacement, position, and pressure.A multi-functional device with high precision, accurate pressure, and online detection and control capabilities. It operates by using a servo motor to drive an imported high-precision ball screw for vertical movement and pressure installation tasks.
Primary Application:
Precision bearings, shaft sleeves, bushes, copper bushes, automotive parts, water pumps, turbochargers, gearboxes, gears, electric tools, automotive chassis parts, rear axles, subframe bushes, gearboxes, differential cases, rotors, shafts, connectors, etc., assembly services.
I. Equipment Features:
6-stage stroke precision assembly
2. Online assembly quality assessment
3. Press Fit Curve Display
4. Seven assembly modes to choose from.
5. 100 programmable compression sets available.
6. Pressurized Data Transmission and Storage
7: Six-stage stroke speed: Fast forward, detection, normal feed, normal feed 2, normal feed 3, pressure hold
2; High Precision Pressing Mode
The servo press machine can accurately control the press speed, position, and pressure; it features multiple press programs, including constant press speed, precise position stop, precise force stop, and precise displacement stop, making it easy to complete two or more stages of press work requirements; within the stroke, the machine's precise position can be set at will without the need for expensive precision molds to ensure press accuracy; the position repeatability accuracy is ±0.01mm, and the pressure control accuracy is ±1% of the rated pressure.
Section 3: Online Pressing Quality Inspection - Ensures quality control and data management throughout the pressing process
Upon completion of the operation, all job settings, result data, and pressure displacement curves can be displayed on the human-machine interface of the servo press, effectively controlling the fit quality. It also meets the traceability management of operation data, detects and removes defective products, and prevents greater losses. Additionally, it can help optimize process technical parameters and design.
◆ Features a function to check the position when force is applied. Determines if the workpiece is present and in the correct orientation.
◆Equipped to detect pressure and sample various pressure values (high, incremental, and others) across any pressurized displacement range, thereby determining if quality control conditions are met.
◆ Equipped with pressure and position detection at the termination point, to determine if the quality control conditions for the termination point setting are met.
Automatic compensation accuracy to meet precision assembly requirements under specific operating conditions
Requirements for precise pressure assembly between parts exceeding the precision tolerance, impact on precision pressure assembly due to machine frame deformation, and unique solutions for servo pressing include: software automatic compensation, system dynamic compensation, or external trigger stop function.
IV. Equipment Application Advantages:
The high-precision feature of achieving accurate full-closed-loop control of pressure and displacement is unparalleled by other types of press machines; compared to traditional pneumatic and hydraulic presses, it achieves energy savings of over 80% and is more environmentally friendly and safer, meeting the requirements for dust-free workshop equipment use; the entire process curve of clamping force and displacement can be displayed on a liquid crystal display; the full-process control can automatically determine whether the product is qualified at any stage of the operation, ensuring 100% real-time removal of defective products, thereby realizing on-line quality management; clamping force, insertion depth, clamping speed, holding time, and other parameters can all be numerically input on the operation panel, with a user-friendly interface and simple operation; up to 100 clamping programs can be customized, stored, and called; seven clamping modes are available for selection to meet different process requirements; by connecting to a computer via an external port, clamping data can be stored on the computer, ensuring traceability of product processing data for quality control management; as the machine itself has accurate pressure and displacement control functions, there is no need for additional hard stops on the fixture, and different clamping programs can be called for different product specifications, thus easily achieving multi-functional use and flexible line-up. Available with large output ranging from 100 kg to 20 tons and large stroke from 20 mm to 1200 mm for arbitrary matching.
